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830622-001 - Tweco Replacement Power Cable for 210/250 Amp MIG Guns

Packaging: pack of 1
$204.00/EA $125.69/pack of 1 only $125.69/EASave 38%

Usually ships within 3-5 business days

OVERVIEW

Precision Power Delivery for Professional Results

The Tweco Cable Assembly for 210/250 MIG Guns is engineered for the professional welder who demands consistent performance and durability. The power cable is the lifeline of your MIG torch, responsible for delivering both the welding current and the shielding gas (in many coaxial designs) to the front end. This replacement assembly is manufactured to Tweco's exacting standards, ensuring minimal voltage drop and maximum thermal conductivity.

Constructed with high-grade copper stranding, this cable provides the current-carrying capacity required for sustained welding at 210 to 250 amps. The optimized strand design balances flexibility with durability, reducing operator fatigue by making the gun easier to maneuver in out-of-position welds. The outer sheath is formulated from a high-performance rubber compound that offers exceptional resistance to heat, spatter, oil, and ozone, preventing the cracking and stiffening that often plagues inferior cables.

Internal geometry is critical for smooth wire feeding. A kinked or crushed cable can increase friction on the liner, leading to bird-nesting and irregular arc starts. This replacement assembly restores the structural integrity of the cable path, ensuring that your liner sits correctly and wire feeds without hesitation. It is an essential maintenance component for revitalizing older torches that have seen heavy service.

Technical Superiority

  • High Conductivity: Premium copper ensures stable arc characteristics even at the upper limits of the amperage rating.
  • Thermal Management: Efficient heat dissipation prevents the handle from becoming uncomfortably hot during long duty cycles.
  • Robust Strain Relief: Designed to withstand the mechanical stress of pulling and twisting, protecting the connection points at the machine and gun ends.

Upgrade your maintenance schedule with genuine Tweco components and ensure your welding parameters remain stable and predictable, weld after weld.

Additional Information
Brand:Tweco
Amperage:250
Packaging Description:1 Per Ea
Product Type:MIG Gun Cable Assembly
Compatibility:Tweco 210/250 Series Torches
Application:MIG Welding

INCLUDED

  • 1x Replacement Cable Assembly for Tweco 210/250 Torches

APPLICATIONS

  • Repairing damaged Tweco 210/250 series MIG guns
  • Restoring arc stability in older welding torches
  • General fabrication and maintenance welding
  • Automotive and light industrial welding applications
  • Replacement of kinked or severed power cables

FAQ

This cable is designed specifically for Tweco 210 and 250 series MIG guns. Please check your torch model number to ensure compatibility.

Typically, cable assemblies are the power cable and hose structure. Liners are usually sold as separate consumables because they vary based on wire diameter.

You should replace the cable if you notice physical damage (cuts, burns), overheating during use, or consistent wire feeding issues caused by internal kinks.

Yes, this is a genuine Tweco product, ensuring it meets the original manufacturer's specifications for safety and performance.

This cable is rated for use with torches operating in the 210 to 250 amp range.

Yes, most MIG gun cables can be replaced with standard shop tools. However, always ensure the welder is unplugged and follow the manufacturer's diagram for proper assembly.

Most Tweco cable assemblies include the necessary control wires (trigger leads) integrated into the design. Check the specific connector configuration upon arrival.

If your erratic arc is caused by a damaged power cable causing voltage drops or poor conductivity, replacing the cable will resolve the issue.