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10401916 - Tweco Classic 4 MIG Gun, 400A, 15ft, Miller Connection

Packaging: pack of 1
$1,676.24/EA $1,215.73/pack of 1 only $1,215.73/EASave 27%

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OVERVIEW

Tweco Classic No. 4: 400A MIG Gun for Miller Feeders

Upgrade your welding setup with the legendary Tweco Classic No. 4 MIG Gun, configured specifically for Miller equipment. This 400-amp, air-cooled torch is the definition of industrial durability. Known simply as "The Number 4" in shops across the world, it sets the benchmark for high-amperage MIG welding. This assembly features a 15-foot cable and a Miller power pin, allowing you to connect directly to your Millermatic or Miller wire feeder without the need for adapters. It is the ideal choice for welders who refuse to compromise on reliability and prefer the feel of a traditional, heavy-duty tool.

The Classic No. 4 is built to last. It features a heavy-walled, armored cable design that protects the copper stranding and gas liner from crushing and impact damage. The metal-jacketed conductor tube is rotatable, allowing you to adjust the angle for better access into tight joints or difficult positions. One of the key advantages of this gun is its maintainability; the mechanical connection between the cable and the gun head is designed to be easily serviced with standard hand tools. This means if the cable gets damaged near the handle—a common failure point—it can be shortened and reconnected rather than discarding the entire gun.

This gun comes set up for standard steel welding applications, typically accommodating .035" to .045" (0.9mm - 1.2mm) wire diameters right out of the box. The efficient air-cooling design keeps the handle temperature comfortable even during extended welding sessions. By utilizing the industry-standard Tweco consumables, you benefit from a vast ecosystem of tip and nozzle options to suit any application, from spray transfer to short-circuit MIG. When you need a gun that works as hard as you do, reach for the Tweco Classic No. 4.

Additional Information
Brand:Tweco
Amperage:400
Length:15 ft
Back End:Miller
Wire Size:0.035" - 0.045"
Torch Type:MIG Gun (Air Cooled)
Duty Cycle:60% @ 400A
Cooling Method:Air Cooled
Handle Style:Classic Paddle Handle
Consumable Series:14 Series Tips, 24 Series Nozzles, 54 Series Diffusers
Packaging Description:pack of 1

INCLUDED

  • 1 x Tweco Classic No. 4 MIG Gun (400A)
  • 1 x 15 ft (4.6m) Cable Assembly
  • 1 x Miller Style Back-End Connection
  • 1 x Standard Consumable Setup (Contact Tip, Nozzle, Diffuser)
  • 1 x Liner (Pre-installed for .035-.045 wire)

APPLICATIONS

  • Heavy Equipment Manufacturing
  • Structural Steel Fabrication
  • Shipbuilding and Offshore
  • General Industrial Fabrication
  • Pipeline Welding
  • Railcar Construction

FAQ

The Tweco Classic No. 4 is rated at 400 Amps at 60% duty cycle when using CO2 shielding gas.

Yes, this specific model (1040-1916) comes with a Miller-style back-end termination, making it compatible with most Miller wire feeders and Millermatic machines.

It uses standard Tweco consumables: 14 Series contact tips, 24 Series nozzles, and 54 Series gas diffusers.

This gun comes with a 15-foot (approximately 4.6 meters) cable assembly.

Yes, the liner is fully replaceable. It typically uses the 44 Series liners (e.g., 44-3545-15 for .035-.045 wire).

While it is primarily designed for steel, it can be used for aluminum if equipped with a nylon or Teflon liner and the correct contact tips, although a push-pull gun is recommended for longer distances.

It is generally set up for .035" to .045" wire but can handle up to 5/64" (2.0mm) with the appropriate liner and contact tips.

Yes, the Classic No. 4 is fully serviceable. The handle case, trigger, and cable connections can all be repaired or replaced individually.

CATALOGUE & SPEC SHEETS

Spec Sheet