
When the job calls for high heat and long arc-on times, the Tweco Classic No. 5 MIG Gun is the tool of choice for professional welders. With a massive 500 Amp rating, this torch bridges the gap between standard air-cooled guns and complex water-cooled systems. It is designed specifically to handle large diameter wires (up to 3/32" or 2.4mm with proper liner) and high deposition rates, making it a staple in foundries, railcar shops, and heavy fabrication plants.
Heat is the enemy of any welding gun, but the Classic No. 5 is built to manage it. The heavy-walled copper gooseneck and specialized electrical insulation allow the gun to run cooler for longer periods. The air-cooled design relies on the ambient air and the shielding gas flow to dissipate heat, removing the risk of water leaks or pump failures associated with water-cooled torches. This reliability makes it ideal for field work and harsh shop environments where equipment needs to be tough and fail-safe.
This assembly features a 15-foot (4.6 meter) cable, offering a perfect balance between reach and wire feedability. The cable is reinforced with a steel spring strain relief at both the gun and the feeder end, preventing kinking and protecting the internal copper stranding and gas hose. The backend connection is the industry-standard Tweco style, ensuring a solid electrical connection with minimal voltage drop. The connection pin is designed to seat firmly into the feeder adapter, preventing arcing at the drive rolls.
The 10501133 SKU comes pre-configured for heavy wire applications, typically set up with a liner and tip for .052" to 1/16" (1.3mm - 1.6mm) wire diameters. This makes it immediately ready for flux-cored arc welding (FCAW) or heavy spray-transfer GMAW. The consumable system is designed to be robust; the slip-on nozzles and heavy-duty diffusers resist spatter adhesion and are easy to clean, ensuring consistent gas coverage and weld quality shift after shift.
| Additional Information |
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| Brand:Tweco |
| Amperage:500 |
| Length:15 ft |
| Back End:Tweco |
| Wire Size:1/16" |
| Cooling Method:Air Cooled |
| Process Type:MIG (GMAW), Flux Cored (FCAW) |
| Duty Cycle:60% @ 500A (CO2), 60% @ 400A (Mixed Gas) |
| Cable Type:Coaxial |
| Handle Style:Paddle Switch, Classic Curved |
| Consumable Series:15 Series Contact Tips, 24 Series Nozzles, 54 Series Gas Diffusers |
| Wire Diameter Capacity:Up to 3/32" (2.4mm) |
| Packaging Description:pack of 1 |