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14201003 - Tweco 42N-3545-15 Nylon Liner for Aluminum Wire (15ft)

Packaging: pack of 1
$150.08/EA $105.20/pack of 1 only $105.20/EASave 30%

Usually ships within 3-5 business days

OVERVIEW

Smooth Aluminum Welding Starts Here

Struggling with bird-nesting and erratic wire feeding while welding aluminum? The solution might be as simple as changing your liner. The Tweco 42N-3545-15 (Part #1420-1003) is a premium nylon conduit liner specifically manufactured for running aluminum wire through your MIG gun. Standard steel liners are too abrasive for soft aluminum, causing the wire to shave off and clog your equipment. This nylon liner provides a slick, friction-free surface that lets the wire glide smoothly from the feeder to the contact tip.

Perfect Fit for Tweco Guns
Designed for 15-foot cable assemblies, this liner is compatible with most standard Tweco MIG guns that use 42 Series consumables. It is sized perfectly for the most common aluminum wire diameters: 0.035" and 3/64". Whether you are repairing a boat, working on a trailer, or fabricating custom aluminum parts, this liner is an essential upgrade for your setup. It comes complete with the brass stop and O-ring needed for a secure installation.

Why Choose Nylon?
Aluminum wire is soft and pliable. Pushing it through a 15-foot steel coil is like pushing a wet noodle through a straw—it wants to buckle and drag. The Tweco nylon conduit supports the wire along its entire length, preventing buckling and ensuring a steady arc. Don't let feed issues ruin your welds or your patience. Swap out your steel liner for the Tweco 42N-3545-15 and experience the difference a proper conduit makes in your aluminum welding projects.

Additional Information
Brand:Tweco
Item:Liner
Wire Type:Aluminum
Length:15 ft
Wire Size:0.035" - 0.045"
Material:Nylon
Part Number:42N-3545-15
Series:42 Series
Specific Wire Range:0.035" - 3/64"
Packaging Description:pack of 1

INCLUDED

  • 1 x Tweco 42N-3545-15 Nylon Conduit Liner (15 ft)
  • 1 x Brass Collet/Stop
  • 1 x O-Ring

APPLICATIONS

  • Aluminum MIG Welding (GMAW)
  • Automotive Fabrication
  • Marine Repair and Boat Building
  • Trailer Manufacturing
  • Signage Fabrication

FAQ

This liner is designed for wire sizes 0.035" (0.9mm) through 3/64" (1.2mm).

It is not recommended. Steel wire is abrasive and will cut into the soft nylon material quickly, leading to premature failure. Use steel wound liners for steel wire.

The liner is 15 feet long, suitable for 15ft MIG gun cables. It can be trimmed to fit shorter guns if necessary.

Aluminum wire is soft. Steel liners cause friction and shave the wire, creating dust that clogs the tip. Nylon reduces friction for smooth feeding.

It fits Tweco guns that accept 42 Series liners (e.g., Tweco #2, #3, #4, Spray Master) with a cable length up to 15 feet.

Yes, it includes the brass collet/stop and O-ring required for installation.

Use a sharp utility knife or razor blade to cut the nylon cleanly. Do not use side cutters as they crimp the tube.

The internal part number is 1420-1003, and the model number is 42N-3545-15.