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20402194 - Tweco 194 Connector Tab Block Assembly

Packaging: pack of 1
$29.52/EA $18.57/pack of 1 only $18.57/EASave 37%

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OVERVIEW

Restore Your MIG Gun's Performance

As a welder, you know that a stable arc starts with a solid connection. The Tweco 194 Connector Tab Block Assembly (2040-2194) is the part you need when your MIG gun's internal connections start to show signs of wear. If you are experiencing intermittent power loss, a hot handle, or erratic arc behavior, the culprit is often a worn or loose connection block inside the gun assembly. This genuine Tweco replacement part is built to restore the tight, conductive pathway your machine needs to deliver consistent amperage to the wire.

Tweco is a legendary name in the welding industry, known for building rugged and reliable MIG guns. The 194 Block lives up to that reputation. It is crafted to handle the heat and current of daily welding, ensuring that the power from your machine makes it to the contact tip without resistance. A bad connection doesn't just ruin welds; it can damage your liner, melt your cable, or ruin the gun handle itself. Swapping out a pitted or loose block for a fresh 2040-2194 assembly is a smart, cost-effective repair that extends the life of your torch and improves your welding experience immediately.

Installation is straightforward for those familiar with MIG gun maintenance. The tab block assembly is designed to fit perfectly into the specific Tweco gun configurations it supports, meaning no modifications or "making it fit" are required. It secures the cable connection firmly, preventing the micro-arcing that leads to component failure. Whether you are working in a fabrication shop, a garage, or on a job site, having a reliable torch is non-negotiable. Don't let a small part cause big headaches.

When you choose the Tweco 194 Connector Tab Block, you are choosing peace of mind. You can trust that the materials are up to spec and that the engineering is sound. Keep your welds clean, your arc smooth, and your equipment running cool with this essential replacement part. It’s the kind of maintenance item that pays for itself the moment you strike an arc and feel that crisp, consistent power delivery return to your hand.

Additional Information
Brand:Tweco
Packaging Description:1 Per Ea
Part Number:2040-2194
Model:194 Block
Product Type:Connector Tab Block Assembly
Application:MIG Gun Connection

INCLUDED

  • 1 x Tweco 194 Connector Tab Block Assembly (2040-2194)

APPLICATIONS

  • Repairing Tweco MIG welding guns
  • Restoring electrical conductivity in welding circuits
  • Routine maintenance of industrial welding equipment
  • Replacement of worn or overheating connector blocks

FAQ

The 194 Connector Tab Block serves as a critical electrical and mechanical junction point within the MIG gun assembly, ensuring secure power transfer from the cable to the gun.

Yes, the SKU 2040-2194 corresponds to a genuine Tweco 194 Block, ensuring OEM quality and fitment.

Signs of failure include the gun handle becoming excessively hot, intermittent power to the wire, or visible corrosion and pitting on the block itself.

No, this part is designed specifically for certain Tweco MIG gun models. Please check your gun's parts breakdown or manual to confirm compatibility with the 194 Block.

It is typically manufactured from high-conductivity metal alloys, such as brass or copper, to handle high welding currents with minimal resistance.

Absolutely. A poor connection increases resistance, which can cause voltage drops and an unstable arc, leading to porosity or inconsistent penetration.

The assembly typically includes the block and tabs as shown. Screws or additional hardware usually need to be retained from the original unit or purchased separately unless specified.

Installation generally requires disassembling the handle or back-end of the MIG gun. It is a standard repair for experienced technicians or welders familiar with torch maintenance.