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Tweco 16S-35 Heavy Duty Contact Tip for 0.035 Wire

$6.29/ea $112.75/25 in a pack only $4.51/eaSave 28%

In stock

OVERVIEW

Keep Your Arc Smooth with Genuine Tweco Tips

When you are pushing heavy amps through a Tweco #5 or #6 gun, you need a contact tip that can take the heat. The Tweco 16S-35 is the go-to tip for professional welders running 0.035" wire in heavy structural or industrial applications. Unlike cheap knock-offs that wear out in an hour or cause your wire to drag, these genuine OEM tips are built to keep you welding smoothly shift after shift. The copper alloy is tough enough to resist melting back, even when you're running hot and fast.

We all know the frustration of an unstable arc—sputtering, popping, and inconsistent penetration. Often, the culprit is a worn-out or poorly made contact tip. The 16S-35 is drilled with precision to let the wire feed easily while making solid electrical contact. This means better arc starts, less spatter, and fewer trips to the tool crib to grab a replacement. The 3/8"-24 threads screw in tight and stay tight, ensuring you get full power to the wire.

These tips are designed for the big guns. If you are using a smaller Tweco #2 or #4, this isn't the tip for you (you'd want the 11 or 14 series). But if you are wielding the heavy-duty #5 or #6, the 16S series is your standard workhorse. Don't compromise your weld quality with bargain-bin consumables. Stick with the brand that defined MIG welding and keep your production line moving with Tweco 16S-35 contact tips.

Why Welders Choose the 16S-35:

  • Perfect Fit: Threads smoothly into your #5 or #6 diffuser.
  • Smooth Feeding: No burrs or tight spots to snag your wire.
  • Long Life: Handles high heat without keyholing quickly.
  • Reliable Arc: Consistent electrical contact for better beads.
Additional Information
Brand:Tweco
Item:Contact Tip
Wire Size:0.035"
Packaging Description:25-per-ea
Fits Which Model:N/A
Product Type:Contact Tip
Series:16S Series
Thread Size:3/8"-24 UNF
Material:Copper Alloy
Compatible Guns:Tweco #5, Tweco #6
Wire Diameter:0.035 inch

INCLUDED

  • 25 x Tweco 16S-35 Contact Tips (0.035")

APPLICATIONS

  • Heavy Structural Steel Fabrication
  • Shipbuilding and Marine Repair
  • Industrial Equipment Manufacturing
  • Automotive Frame Welding
  • General Heavy-Duty MIG Welding

FAQ

The 16S-35 contact tip is designed specifically for Tweco Professional Series No. 5 and No. 6 MIG guns. It features a larger body and thread size suited for these high-amperage torches.

This contact tip features a standard 3/8"-24 UNF thread, which is larger than the 1/4"-28 thread found on the smaller 11 and 14 series tips.

No, the 16S-35 is precision-drilled for 0.035" (0.9mm) wire. Using larger wire will cause jamming. For 0.045" wire, you would need the 16S-45 contact tip.

Yes, the 16S series is considered a heavy-duty standard tip, designed to withstand the higher heat and current associated with 400A+ welding applications using #5 and #6 guns.

These are typically sold in packs of 25 (Part Number 1160-1102). Always check the specific listing quantity to be sure.

The 14 series fits Tweco #3 and #4 guns and has a smaller physical profile. The 16 series fits Tweco #5 and #6 guns, has a larger diameter body, and a larger 3/8" thread for better heat dissipation and current transfer.

Burnback can be caused by a worn contact tip (keyholing), poor ground, or incorrect wire speed/voltage settings. If the tip bore is worn oval, electrical contact becomes intermittent, causing the arc to fluctuate and potentially burn back. Replace the tip if worn.

You should tighten it snugly to ensure good electrical contact, but do not overtighten. A pair of MIG pliers or a small wrench is sufficient. Loose tips cause arcing inside the threads and heat buildup.