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206189 - Miller FasTip Contact Tip .052 / 3/64 Aluminum (25-Pack)

Packaging: 25 in a pack
$4.74/ea $83.50/25 in a pack only $3.34/eaSave 30%

In stock

OVERVIEW

Genuine Miller FasTip Contact Tips (25-Pack) - 206189

Keep your production line moving and your welds clean with the Miller 206189 FasTip Contact Tips. Available in a convenient pack of 25, these tips are a must-have for professional welders using Miller's heavy-duty industrial guns. There is no substitute for genuine Miller parts when it comes to maintaining the reliability of your Spoolmatic or XR series equipment. Cheap generic tips often suffer from poor machining tolerances, leading to erratic arcs, wire chatter, and frustrating burn-backs—issues you cannot afford when welding sensitive materials like aluminum.

The 206189 contact tip is a workhorse consumable. It is precision-drilled to handle .052-inch solid wires for heavy steel fabrication, but it is also the go-to tip for 3/64-inch aluminum welding. Aluminum wire is softer and expands more than steel when hot; using the wrong tip size can cause the wire to bind, leading to "bird-nesting" at the drive rolls. These FasTips are engineered with the perfect clearance to allow smooth feeding of 3/64" aluminum wire through your Spoolmatic 30A or XR push-pull gun, ensuring consistent bead profile and penetration.

Why Choose Miller FasTip?

The FasTip system is designed for speed. In a busy shop, every minute counts. The FasTip design allows you to swap out a damaged tip with a simple twist, no tools required. This means less time fiddling with seized threads and more time burning wire. This pack of 25 ensures you have plenty of stock on hand for big jobs, preventing work stoppages.

Compatible with the following Miller Guns:

  • Spoolmatic 15A & 30A Spool Guns
  • XR-Aluma-Pro Push-Pull Guns
  • XR-Pistol Pro Push-Pull Guns
  • Roughneck C-Series MIG Guns
  • XR-A, XR-Edge, and XR-W Systems

Invest in the longevity of your torch and the quality of your work with genuine Miller 206189 contact tips from Welders Supply.

Additional Information
Brand:Miller
Item:Contact Tip
Wire Size:0.052", 3/64"
Packaging Description:pack of 25
Fits Which Model:XR, XRM, Spoolmatic 15, 30A, Miller XR Aluma-Pro
Series:FasTip
Product Type:Contact Tip
Material:Copper
Compatible Brand/Model:Miller Roughneck C-Series, Miller Spoolmatic 15A, Miller Spoolmatic 30A, Miller XR-Aluma-Pro, Miller XR-Pistol Pro
Packaging Type:Bag
Part Number:206189

INCLUDED

  • 25 x Miller FasTip Contact Tips (.052" / 3/64")

APPLICATIONS

  • Aluminum fabrication using 3/64" wire
  • Heavy industrial manufacturing with .052" hard wire
  • Shipbuilding and marine repair
  • Trailer manufacturing
  • Automotive and transportation fabrication
  • General structural welding

FAQ

This contact tip is designed to fit .052-inch (1.3 mm) hard wires (like steel or stainless) and 3/64-inch (1.2 mm) aluminum wires.

The Miller 206189 comes in a package of 25 contact tips.

Yes, the 206189 FasTip is fully compatible with Miller Spoolmatic 15A and 30A spool guns.

Yes, you can use this tip for steel welding if you are using .052" diameter wire.

FasTip contact tips use a specific quick-change design that does not rely on traditional long threads, allowing for faster replacement and reduced risk of cross-threading.

Yes, this tip fits the XR-Aluma-Pro as well as the XR-Pistol Pro and older XR-Edge guns.

3/64 inch is approximately 0.047 inches. Aluminum expands more than steel when heated. A tip bored for .052" steel provides the correct slightly oversized clearance needed for 3/64" aluminum to feed without binding.

The outer diameter (OD) of the Miller 206189 contact tip is 0.312 inches.