KP2764-116-B100 - Lincoln KP2764-116-B100 Robotic Contact Tip 1/16 (100 Pack)

Precision Performance for Robotic Arc Stability

The Lincoln Electric KP2764-116-B100 Contact Tip represents the gold standard for robotic MIG welding consumables. When dealing with automated systems, the Tool Center Point (TCP) must remain absolute; any deviation caused by contact tip wear or inconsistent bore sizing can result in weld defects, off-seam welds, and costly rework. Lincoln Electric has manufactured these tips to exacting tolerances to ensure that the wire exits the gun exactly where the robot program expects it to be. This level of precision is critical when welding with 1/16 inch (1.6 mm) wire, which is typically used for high-deposition, deep-penetration welds on thick materials.

This 100-pack of contact tips is designed for Robotic Water-Cooled (W/C) gun assemblies. Water cooling is essential for robotic applications to dissipate the intense heat generated during high-duty cycle welding. The KP2764-116 tip features a geometry and material composition optimized to facilitate this thermal transfer, keeping the tip cooler and maintaining its structural integrity longer than standard air-cooled equivalents. A cooler tip means better electrical conductivity, less micro-arcing inside the bore, and reduced risk of burn-back.

Welders and welding engineers understand that the contact tip is the final point of electrical transfer to the welding wire. As the bore wears into an oval shape, the electrical contact point shifts, causing the arc to wander. The superior hardness and wear resistance of Lincoln's alloy helps maintain a concentric bore for a longer duration. This translates to fewer tip changes per shift and higher overall Equipment Effectiveness (OEE). The 1/16" size is substantial, often used for flux-cored or metal-cored wires in addition to solid wires, making these tips a versatile component for heavy industrial fabrication shops.

Technical Specifications

These tips are drop-in replacements for compatible Lincoln robotic torches. The threaded design ensures a secure electrical and mechanical connection, minimizing resistance heating at the threads. With 100 units in a single package, this SKU is tailored for high-volume users who track consumable usage closely and demand consistent performance from the first tip in the box to the last.