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632795 - ESAB 3/64" Contact Tip (Pack of 5)

Packaging: pack of 5
$11.66/EA $37.15/pack of 5 only $7.43/EASave 36%

Usually ships within 3-5 business days

OVERVIEW

Keep Your Arc Smooth and Steady

Every welder knows that a bad contact tip can ruin a good day in the shop. If your wire is stuttering, dragging, or your arc is wandering all over the joint, it’s probably time to swap out that tip. The ESAB 632795 Contact Tip is the genuine replacement you need to get your MIG gun running like new again. Designed specifically for 3/64" (1.2mm) wire, this tip is a favorite for guys running aluminum or heavy flux-core wires where smooth feeding is absolutely critical. Don't fight the machine; give it the fresh copper it needs to deliver the current smoothly.

Why stick with genuine ESAB parts? Because fitment matters. Generic tips often have sloppy threads or rough bores that scratch your wire, leading to feeding issues and erratic arcs. These ESAB tips are machined smooth, meaning your wire glides through with less friction. This is especially important if you are pushing aluminum, where any extra drag can cause a birdnest at the feeder. The copper alloy is tough enough to handle the heat of high-amperage welding without melting back or keyholing immediately, saving you money in the long run.

This pack comes with 5 tips, so you can toss a few in your toolbox or keep them in the shop cabinet. It’s always better to have them and not need them than to be stuck grinding out a bad weld because you tried to stretch the life of an old, worn-out tip. Whether you are fabricating trailers, repairing heavy equipment, or laying down precision aluminum beads, these tips deliver the consistency you need to produce professional-quality welds every time you pull the trigger.

Additional Information
Brand:ESAB
Item:Contact Tip
Wire Size:3/64"
Packaging Description:5 in a pack
Material:Copper Alloy
Product Type:MIG Contact Tip
Bore Diameter:0.047" (1.2mm)
Compatibility:ESAB MIG Guns

INCLUDED

  • 5 x ESAB 3/64" Contact Tips

APPLICATIONS

  • Aluminum MIG welding with 3/64" (1.2mm) wire
  • General fabrication using compatible wire sizes
  • Automotive and transportation manufacturing
  • Heavy equipment repair and maintenance
  • Structural steel welding

FAQ

This contact tip is designed specifically for 3/64 inch (approximately 1.2mm) welding wire.

The package contains 5 individual contact tips.

Yes, this is a genuine ESAB product, ensuring compatibility and performance with ESAB equipment.

Yes, 3/64" is a very common size for aluminum welding wire, and these tips are suitable for that application provided your gun is set up for it.

It is made from a high-conductivity copper alloy designed to withstand welding heat and electrical current.

No, it is designed to fit specific ESAB MIG guns and those compatible with ESAB/Tweco style consumables. Check your gun's manual for part number compatibility.

Wire sticking, or burnback, often happens when the tip is worn out, the wire speed is too low, or the tip overheats. Replacing the tip with a fresh one often solves the issue.

You should change the tip whenever the bore becomes oval-shaped (keyholed), clogged with spatter, or if you experience erratic arc issues.