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11501202 - Tweco 15H35 Heavy Duty Contact Tip 0.035 Inch (25 Pack)

Packaging: pack of 25
$8.50/EA $151.00/pack of 25 only $6.04/EASave 29%

Usually ships within 3-5 business days

OVERVIEW

Heavy-Duty Performance with Tweco 15H35 Contact Tips

Welders know that the contact tip is the final transfer point for welding current, making it one of the most critical components in the MIG gun assembly. The Tweco 15H35 Contact Tip is built to deliver superior conductivity and arc stability for professional welders using 0.035" (0.9mm) wire. This pack of 25 heavy-duty tips is designed to withstand the rigors of high-amperage welding, ensuring you spend more time laying beads and less time troubleshooting wire feed issues.

The 15H35 belongs to Tweco's 15 Series, characterized by a 1.5-inch length and a substantial outer diameter that handles heat significantly better than light-duty tips. The heavy-duty copper alloy construction resists deformation and keyholing—the ovaling of the bore that occurs over time—which can cause the arc to wander. By maintaining a tight, concentric bore, the 15H35 ensures the wire makes consistent electrical contact, providing the smooth, crackling arc that professional welders demand.

Installation is straightforward with the industry-standard 1/4"-20 threaded base, ensuring a secure mechanical and electrical connection to the gas diffuser. These tips are the OEM standard for Tweco #3 (300A) and #4 (400A) MIG guns, as well as the Spray Master series. Whether you are performing short-circuit MIG on thin gauge sheet metal or spray transfer on heavy plate, the 15H35 provides the thermal durability required for continuous welding cycles.

Using genuine Tweco parts like the 15H35 (Part No. 1150-1202) guarantees that your equipment operates within its specified parameters. Generic tips often suffer from poor machining tolerances or inferior copper alloys, leading to premature failure and frustration. With this 25-pack, you are equipped with premium consumables that support consistent wire stick-out and gas coverage, ultimately contributing to cleaner welds with less spatter and cleanup.

Additional Information
Brand:Tweco
Item:Contact Tip
Wire Size:0.035"
Packaging Description:pack of 25
Series:15 Series
Thread Size:1/4"-20
Material:Copper Alloy
Length:1.5 in
Bore Size:0.044" (1.1mm)
Duty Cycle Rating:Heavy Duty

INCLUDED

  • 25 x Tweco 15H35 Contact Tips (0.035")

APPLICATIONS

  • General Fabrication
  • Structural Steel Welding
  • Automotive Repair
  • Heavy Equipment Manufacturing
  • Shipbuilding
  • Production Welding

FAQ

The 15H35 contact tip is designed to fit Tweco Professional No. 3 and No. 4 MIG guns, as well as Spray Master 350 and 450 series guns. It uses the standard 15 Series geometry.

This tip is precision-drilled for 0.035-inch (0.9mm) welding wire.

The 'H' indicates 'Heavy Duty.' These tips typically have a thicker wall or more mass than standard duty tips, allowing them to handle higher heat and amperage applications more effectively.

The Tweco 15H35 contact tip features a standard 1/4"-20 UNC thread.

This product is a package containing 25 individual contact tips.

The overall length of the 15H35 contact tip is 1.5 inches (38.1mm).

While you can physically use it, aluminum wire expands more when heated. It is often recommended to use a tip specifically sized for aluminum (often marked with an 'A' or slightly oversized) to prevent jamming, though for 0.035" aluminum, a standard 0.035" tip might be too tight. Always check wire manufacturer recommendations.

Yes, the SKU TWE1150-1202 corresponds to the genuine Tweco 15H35 contact tip.