Skip to Main Content
Canadian
Canadian owned and operated

11601106 - Tweco 16S-116 Standard Contact Tip for 1/16 Wire (25 Pack)

Packaging: 25 in a pack
$6.29/ea $112.75/25 in a pack only $4.51/eaSave 28%

Usually ships within 3-5 business days

OVERVIEW

Keep Your Arc Smooth and Steady

If you are running 1/16" wire, you know that a good contact tip is the difference between a buttery smooth weld and a frustrating day of bird-nesting and burnbacks. The Tweco 16S-116 is the standard replacement tip for welders who demand reliability. These are genuine OEM parts, not cheap knock-offs, meaning the copper is cleaner, the threads are cut better, and the hole is perfectly sized for your 1/16" wire. When you're pushing heavy wire, you need a tip that can handle the heat and transfer the current efficiently, and that's exactly what these do.

These tips fit the standard Tweco setups you see in shops everywhere—specifically guns using the 52 or 54 series gas diffusers. They screw in tight with a 3/8"-24 thread, giving you a solid electrical connection that won't rattle loose. The "Standard" 16 Series design offers a great balance of durability and access, fitting inside standard nozzles while still having enough meat on the copper to resist melting back when things get hot. Whether you are welding structural steel, heavy equipment, or pipe, having a fresh pack of these in your toolbox means you are always ready to swap out a worn tip and get back to burning metal.

Don't let a worn-out tip ruin your weld quality. As the tip bore wears into an oval shape, your arc starts to wander, and your contact becomes inconsistent. Swapping to a fresh 16S-116 restores that crisp arc start and stable puddle control. These tips are designed to take a beating and keep feeding, making them a favorite for heavy fabrication and repair work. Grab a pack today and keep your gun running like new.

Additional Information
Brand:Tweco
Item:Contact Tip
Wire Size:1/16"
Packaging Description:25 in a pack
Series:16 Series
Thread Size:3/8"-24
Material:Copper Alloy
Tip Type:Standard
Bore Tolerance:Standard (0.073" nominal)

INCLUDED

  • (25) Tweco 16S-116 Contact Tips (1/16" / 1.6mm)

APPLICATIONS

  • Heavy Equipment Manufacturing
  • Structural Steel Fabrication
  • Shipbuilding and Marine Repair
  • General Industrial Fabrication
  • Pipeline Welding
  • Automotive Frame Repair

FAQ

This contact tip is designed specifically for 1/16 inch (1.6mm) welding wire.

Yes, this is a genuine OEM Tweco product, ensuring the highest quality copper and manufacturing tolerances.

The 16S-116 fits Tweco 52 Series and 54 Series gas diffusers.

The thread size is 3/8"-24, which is standard for the Tweco 16 Series consumables.

Replace the tip if the bore becomes oval-shaped (keyholed), if the wire frequently burns back to the tip, or if you experience erratic arc starts and unstable voltage.

Yes, as long as the flux-cored wire diameter is 1/16", this tip is suitable for use.

The 'S' stands for Standard duty, while 'H' stands for Heavy duty. Heavy duty tips generally have a larger outer diameter and more mass to dissipate heat in extreme amperage applications.

Yes, it fits Tweco Spray Master guns that are equipped with the appropriate 16 series conductor tube and diffuser setup.