094259 - Miller .035 Contact Tip, 4-Inch Length for XR and Spoolmatic Guns (5-Pack)

Reliable Performance for Your Spoolmatic and XR Guns

When you are welding aluminum or working on large fabrication projects with your Miller Spoolmatic or XR push-pull gun, the last thing you need is a feeding issue. The Miller 094259 Contact Tip is the genuine OEM replacement part you need to keep your arc smooth and your wire moving freely. Designed specifically for .035-inch wire, this tip features a 4-inch length that sets it apart from standard consumables. This extra length isn't just for show; it allows you to reach into tighter corners and deeper fillet welds without obstructing your view of the puddle or forcing you to extend your stick-out distance to unsafe levels.

Experienced welders know that aluminum wire is softer and more difficult to feed than steel. It requires a contact tip that offers a pristine internal surface to prevent snagging and micro-arcing inside the bore. The Miller 094259 is machined to exacting tolerances to provide that smooth path, reducing the friction that causes burnbacks and bird-nesting. Whether you are running an older Spoolmatic 1 or a newer XR-30 system, these tips ensure that the electrical current is transferred efficiently to the wire, giving you the crisp, consistent start and stable arc characteristic of high-quality Miller equipment.

This pack contains five contact tips, making it a smart addition to your toolbox or welding cart. Contact tips are the most frequently replaced consumable on any MIG gun, and having a fresh 4-inch tip on hand means you can swap out a worn or clogged tip in seconds and get back to laying beads. Don't settle for generic knock-offs that might have inconsistent bore sizes or inferior copper alloys. Stick with genuine Miller parts to protect your gun's diffuser and ensure your welds meet the highest standards. With the 094259, you get the durability, conductivity, and fitment that professional fabricators trust for their most critical aluminum and steel jobs.