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KP2745-116A - Lincoln Magnum PRO 550A Aluminum Contact Tip 1/16 (10-Pack)

Packaging: 10 Per Ea
$10.38/EA $66.80/10 Per Ea only $6.68/EASave 36%

Usually ships within 3-5 business days

OVERVIEW

Reliable Consumables for Heavy-Duty Aluminum Fabrication

Maximize your welding uptime and weld quality with the Lincoln Electric KP2745-116A Contact Tip, designed exclusively for use with Magnum® PRO 550A MIG guns. Welding aluminum presents distinct challenges, particularly regarding wire feedability and heat management. This contact tip addresses those challenges head-on with a purpose-built design for 1/16-inch (1.6 mm) aluminum wire. The internal bore is precision-machined to allow for the natural expansion of aluminum as it heats up, preventing the wire from binding inside the tip. This ensures a steady, uninterrupted feed, which is essential for producing porosity-free, high-quality aluminum welds.

Durability is a hallmark of the Magnum® PRO line, and these contact tips are no exception. Manufactured from Lincoln's exclusive Copper Plus® alloy, they are built to withstand the intense heat of 550-amp welding procedures without softening or deforming. This resilience means you spend less time changing out worn tips and more time welding, directly improving your shop's efficiency. The 10-pack packaging ensures you have a ready supply of consumables on hand for large projects, reducing the risk of unexpected downtime due to stockouts.

The KP2745-116A also features the innovative Magnum® PRO connection system. The contact tip threads securely into the gas diffuser with a design that promotes excellent electrical conductivity. A stable electrical connection is vital for maintaining a consistent arc length and reducing spatter, especially when welding aluminum which requires precise parameter control. Whether you are working in marine fabrication, trailer manufacturing, or general industrial repair, these contact tips provide the reliability and performance professional welders demand.

Key Features

  • Optimized for Aluminum: Prevents wire jamming caused by thermal expansion.
  • Extended Life: Copper Plus® alloy resists wear and melting.
  • High Amperage: Rated for heavy-duty applications up to 550A.
  • Secure Fit: Anti-seize threads for easy maintenance.
  • Value Pack: Includes 10 contact tips per package.
Additional Information
Brand:Lincoln Electric
Amperage:550
Packaging Description:10 PER EA
Wire Diameter:1/16 in, 1.6 mm
Compatible Wire Material:Aluminum
Tip Series:Magnum PRO, Copper Plus
Material:Copper Plus Alloy
Process:MIG (GMAW)

INCLUDED

  • (10) Magnum® PRO Copper Plus® Contact Tips, 550A Aluminum, 1/16 in (1.6 mm)

APPLICATIONS

  • Industrial Aluminum Fabrication
  • Marine and Shipbuilding
  • Automotive and Trailer Manufacturing
  • Heavy Equipment Repair
  • Robotic Welding Cells

FAQ

Aluminum wire expands significantly more than steel when heated. The 'A' suffix in KP2745-116A indicates the tip has a slightly larger internal bore to accommodate this expansion and prevent the wire from seizing or burning back inside the tip.

Copper Plus® is a proprietary alloy from Lincoln Electric that withstands higher temperatures and resists softening better than standard copper. This results in a longer lifespan and fewer tip changes.

While it is physically possible, it is not recommended. The larger bore designed for aluminum may cause poor electrical contact (micro-arcing) with steel wire, leading to an unstable arc and premature tip wear.

These contact tips are designed for use with Lincoln Electric Magnum® PRO MIG guns, specifically those set up for high-amperage (550A) applications.

The KP2745-116A is sold as a package of 10 contact tips.

This contact tip is rated for up to 550 Amps, making it suitable for heavy-duty industrial welding.

No, this specific tip (KP2745-116A) is sized for 1/16 inch (1.6 mm) wire. You would need a different part number for 0.045 inch wire.