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375980-040 - Tweco .035 Knurled Drive Roll Kit for Flux-Cored Wire

Packaging: pack of 1
$196.10/EA $142.22/pack of 1 only $142.22/EASave 27%

Usually ships within 3-5 business days

OVERVIEW

Achieve Smooth Flux-Cored Welding with Tweco Knurled Rolls

Frustrated by wire slipping, sputtering arcs, or bird-nesting at the feeder? If you are running flux-cored wire through your Tweco or Thermal Arc welder, the issue might be your drive rolls. The Tweco 375980-040 Drive Roll Kit is the upgrade you need to stabilize your wire feeding. Designed specifically for .035" flux-cored and dual-shield wires, these rolls feature a textured, knurled groove that grips the wire securely without the need for excessive tension.

Standard smooth V-groove rolls rely on friction and high pressure to move wire, which works fine for solid steel but is a disaster for hollow flux-cored wires. High pressure crushes the wire, changing its shape from round to oval, which increases drag in the gun liner and contact tip. This knurled kit solves that problem by using teeth to grab the wire, allowing you to back off the tensioner. The result is smooth, uninterrupted feeding, a consistent arc, and better-looking welds. Whether you are welding outdoors with self-shielded wire or in the shop with dual-shield, these rolls are the key to reliability.

This kit is a direct replacement for the stock rolls on many Fabricator series machines. Swapping them out takes only minutes but can save you hours of frustration and downtime. Don't let poor feeding ruin your project; ensure your machine is equipped with the correct hardware for the job. With the Tweco 375980-040 kit, you get durable, hardened steel rolls that are built to last and designed to keep you welding.

Additional Information
Wire Size:0.035"
Wire Type:Cored
2 Or 4 Roll:2-Roll
Brand:ESAB
Packaging Description:1 per each (1-per-each)
Groove Type:Knurled
Compatible Series:Fabricator 181i, Fabricator 211i, Fabricator 252i
Application:Flux-Cored Arc Welding (FCAW)

INCLUDED

  • 1 x Upper Drive Roll (Knurled .035")
  • 1 x Lower Drive Roll (Knurled .035")
  • Installation Hardware (if applicable)

APPLICATIONS

  • Flux-Cored Arc Welding (FCAW) with .035" wire
  • Dual Shield welding applications
  • Structural steel fabrication
  • Outdoor field repairs requiring self-shielded wire
  • Automotive and light industrial fabrication

FAQ

This kit is designed specifically for 0.035-inch (0.9mm) welding wire.

Knurled grooves have teeth that grip soft tubular wires (like flux-core) to feed them without the crushing pressure required by smooth V-groove rolls.

It is not recommended. The knurled teeth will bite into solid wire, creating metal shavings that can clog your liner and contact tip. Use V-groove rolls for solid wire.

This kit is typically compatible with Tweco and Thermal Arc Fabricator series welders (e.g., 181i, 211i, 252i) using a 2-roll system.

Yes, this is a complete kit typically containing the necessary rolls for a standard 2-roll feeder setup.

If you experience wire slippage even with correct tension, or if the knurled teeth look flattened and smooth, it is time to replace the rolls.

FL/DS stands for Flux-Cored / Dual Shield, indicating the type of wire these rolls are designed to feed.

Yes, this is a genuine Tweco / ESAB replacement part.