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0459052003 - Esab V-Groove Feed Roller 0.035/0.045 for Warrior and Origo Feeders

Packaging: 1 per each
$43.99/ea $29.03/1 per each only $29.03/eaSave 34%

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OVERVIEW

Smooth Feeding for Superior Welds

Struggling with wire slippage or inconsistent arc starts? The condition of your drive rolls plays a massive role in your welding performance. The Esab 0459052003 V-Groove Drive Roll is the factory-original replacement you need to get your Esab feeder running like new. Designed for solid wires like mild steel and stainless, the V-groove shape grips the wire firmly without crushing it, ensuring a steady, uninterrupted feed that lets you focus on your puddle control.

One of the best features of this roller is its 2-in-1 design. Whether you are running .035" (0.9mm) wire for thinner sheet metal or stepping up to .045" (1.2mm) for structural work, this single roller has you covered. Just flip it over to change sizes. It fits perfectly on popular machines like the Warrior Feed 304 and Origo Feed series, making it a must-have spare for any shop using these workhorses.

Don't let worn-out rollers ruin your day. Over time, the grooves on drive rolls can wear down, leading to slippage that forces you to crank up the tension—which only deforms the wire and causes more problems downstream. By replacing your rollers with fresh, hardened steel OEM parts, you restore the precise traction your machine was designed to deliver. This means fewer bird nests, less liner clogging, and smoother welds every time you pull the trigger.

Invest in genuine Esab parts to protect your equipment investment. This drive roll is built tough to handle long shifts and high-volume fabrication. Keep your wire moving and your arc smooth with the right hardware for the job.

Additional Information
Brand:ESAB
Wire Size:0.035" - 0.045"
Wire Type:Solid
Fits Which Model:ESAB Warrior Feed 304, Origo Feed 304
Packaging Description:1 Per Ea
Groove Type:V-Groove
Metric Wire Size:0.9mm, 1.0mm, 1.2mm
Material:Hardened Steel
Compatible Material:Mild Steel, Stainless Steel
2 Or 4 Roll:4-Roll
Fits Which Model?:N\A

INCLUDED

  • 1 x V-Groove Drive Roll (0.9-1.0mm / 1.2mm)

APPLICATIONS

  • General fabrication using mild steel solid wire
  • Stainless steel welding applications
  • Automotive and transportation manufacturing
  • Structural steel fabrication
  • Heavy equipment repair and maintenance

FAQ

This V-Groove drive roll is designed specifically for solid wires, such as mild steel (ER70S-6) and stainless steel. It is not recommended for flux-cored or aluminum wires.

It is a dual-size roller supporting 0.9mm-1.0mm (0.035") on one groove and 1.2mm (0.045") on the other.

It fits the Warrior Feed 304, Origo Feed 3004, Origo Feed 4804, Aristo Feed 3004, and Aristo Feed 4804 wire feeders.

The roller is reversible. Simply remove it from the drive hub, flip it over to the side marked with the desired wire diameter, and reinstall it.

No, for aluminum wire you should use U-Groove rollers to prevent deforming the soft aluminum. V-Groove is strictly for hard solid wires.

These drive rolls are sold individually (1 per each). If your feeder uses a 4-roll system, you will need to purchase multiple units.

It is made from hardened steel to resist wear from the continuous friction of the welding wire.

Ensure you are using the correct groove size for your wire. Also, check that the pressure arm tension is set correctly—not too loose (slippage) and not too tight (deformation).