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Lincoln Electric .035 Knurled Drive Roll Kit for Flux-Cored Wire

$1,352.46/EA $845.29/1 Per Ea only $845.29/EASave 37%

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OVERVIEW

Stop Wire Slippage with Knurled Drive Rolls

Every welder knows the frustration of a sputtering arc caused by poor wire feeding. If you are running flux-cored or metal-cored wire, using the wrong drive rolls is often the culprit. The Lincoln Electric KP52079-035C Drive Roll Kit is the solution for welders running .035" (0.9 mm) cored wires. Unlike smooth rolls that rely on squeezing the wire to grab it, these knurled rolls have textured teeth that bite gently into the wire's surface. This means you can back off the tensioner, saving your wire from being crushed into an oval shape.

Why does this matter? When flux-cored wire is crushed by smooth rolls, it doesn't just feed poorly; it creates drag inside the liner and wears out contact tips faster because the wire is no longer perfectly round. By switching to the KP52079-035C knurled kit, you ensure positive feeding even if you are welding in difficult positions or have a loop in your gun cable. The teeth provide the grip needed to push the wire through without the excessive pressure that causes birdnesting at the drive assembly.

This kit is a genuine Lincoln Electric part, meaning it is built to last and fits your machine exactly as intended. It comes with the necessary guides to ensure the wire travels straight from the spool, through the rolls, and into the gun without snagging. Whether you are fabricating structural steel, repairing heavy equipment, or working on a farm repair, reliable wire feeding is the foundation of a good weld. Don't let slipping wire ruin your bead or your day.

Ideally suited for FCAW (Flux-Cored Arc Welding) and MCAW (Metal-Cored Arc Welding) processes, this kit is an essential upgrade for any welder switching from solid wire to cored wire. Keep your arc smooth, your puddle controllable, and your downtime to a minimum with the right drive rolls for the job.

Additional Information
Brand:Lincoln Electric
Wire Diameter:0.035"
Drive Roll Type:Knurled
Packaging Description:1 Per Ea
Compatible Wire Type:Flux-Cored, Metal-Cored
Process:MIG (GMAW), Flux-Cored Arc Welding (FCAW)
Component Type:Drive Roll Kit

INCLUDED

  • (2) Knurled Drive Rolls (.035 in)
  • (1) Inner Wire Guide
  • (1) Outer Wire Guide
  • Installation Instructions

APPLICATIONS

  • Flux-Cored Arc Welding (FCAW) with .035" wire
  • Metal-Cored Arc Welding (MCAW)
  • Structural steel fabrication
  • Heavy equipment repair
  • Field construction and maintenance
  • Automotive chassis welding

FAQ

The KP52079-035C is designed specifically for .035-inch (0.9 mm) flux-cored or metal-cored welding wires. The knurled texture provides the necessary grip for these softer, tubular wires.

It is not recommended. While they will feed solid wire, the knurled teeth can dig into the copper coating of solid wire, causing flaking that may clog your liner and contact tip. Use smooth V-groove rolls for solid wire.

The kit typically includes two knurled drive rolls and the necessary inner and outer wire guides to ensure proper alignment for .035" wire.

Flux-cored wire is a hollow tube filled with flux, making it softer than solid wire. Smooth rolls require high tension to grip, which can crush the tube. Knurled rolls grip with teeth, allowing for lower tension and preventing deformation.

Inspect the knurled teeth for wear. If the teeth become dull or flattened and the wire begins to slip despite proper tension settings, it is time to replace the rolls.

Yes, this is a genuine Lincoln Electric part, ensuring compatibility and performance with Lincoln wire feeders.

No, drive rolls are specific to the wire feeder model. You must check your welder's manual or parts list to confirm that the KP52079 series fits your specific machine.

No. Aluminum wire typically requires U-groove drive rolls to prevent shaving the soft aluminum. Knurled rolls are too aggressive for aluminum and will cause feeding issues.