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KP1697-045C - Lincoln Electric KP1697-045C .045 Knurled Drive Roll Kit for Cored Wire

Packaging: 1 per each
$270.10/ea $198.71/1 per each only $198.71/eaSave 26%

In stock

OVERVIEW

Genuine Lincoln KP1697-045C .045" Knurled Drive Roll Kit

Upgrade your wire feeding performance with the Lincoln Electric KP1697-045C Drive Roll Kit, specifically designed for welders running .040" to .045" flux-cored or metal-cored wires. If you are experiencing slipping wire or inconsistent feeding when running cored products, switching to the correct drive roll geometry is the most effective solution. This kit replaces standard smooth rolls with knurled rolls that feature small teeth in the groove, designed to grab the wire shell securely without flattening it.

Feeding cored wire presents unique challenges compared to solid wire. Because the wire is tubular and filled with flux or metal powder, it is more susceptible to crushing under the pressure of the tension arm. The knurled design of the KP1697-045C allows you to back off the tension while still achieving positive forward force. This results in smoother feeding, fewer burn-backs, and a more stable arc. Whether you are working on a construction site with an LN-25 suitcase feeder or in the shop with a Power MIG, this kit ensures your equipment operates at peak efficiency.

The kit comes complete with everything needed to update your 2-roll drive system: two matching knurled drive rolls and a specific split wire guide. The split wire guide is a crucial addition that aligns the wire perfectly from the rolls to the gun bushing. By fully supporting the wire path, it virtually eliminates the frustration of bird nesting, saving you time and wasted wire. Installation is quick and tool-free on most compatible Lincoln machines, allowing you to switch between wire types and sizes with minimal downtime.

Benefits of Knurled Rolls:

  • Positive Grip: Teeth bite into the wire for slip-free feeding.
  • Reduced Pressure: Requires less tension, preventing wire deformation.
  • Consistent Speed: Ensures stable amperage and arc characteristics.
  • Complete Solution: Includes the necessary guide tube for optimal alignment.
Additional Information
Brand:Lincoln Electric
Wire Size:0.045"
Wire Type:Cored
2 Or 4 Roll:2-Roll
Fits Which Model:Lincoln LF-72, LN-25, Power MIG Series
Packaging Description:1 Per Ea
Drive Roll Type:Knurled V-Groove
Compatible Wire Diameter:0.040 in (1.0 mm), 0.045 in (1.2 mm)
Compatible Feeders:LN-25X, LN-25 PRO, Power Feed, Active8X, Power MIG Series
Kit Components:2 Drive Rolls, 1 Split Wire Guide
Fits Which Model?:LF72 LN25 ALL POWERMIG SERIES

INCLUDED

  • (2) Knurled Drive Rolls for .040-.045 Cored Wire
  • (1) Split Wire Guide

APPLICATIONS

  • Flux-Cored Arc Welding (FCAW)
  • Metal-Cored Arc Welding (MCAW)
  • Structural Steel Fabrication
  • Heavy Equipment Repair
  • Field Construction & Maintenance
  • Shipbuilding

FAQ

This kit is designed for cored wires with a diameter of .040 inches (1.0 mm) or .045 inches (1.2 mm).

It is not recommended. Knurled rolls can dig into solid wire, creating metal shavings that may clog your liner and contact tip. Use smooth V-groove rolls for solid wire.

Knurled rolls have teeth that grip the softer tubular shell of cored wires, allowing for positive feeding with less tension pressure to prevent crushing the wire.

Yes, the KP1697-045C kit includes two drive rolls and one split wire guide to ensure proper alignment.

No, this kit is specifically designed for Lincoln Electric 2-roll wire feeder systems.

It is compatible with LN-25X, LN-25 PRO, Active8X, Power Feed, and various Power MIG welders equipped with a 2-roll drive assembly.

The split wire guide supports the wire as it leaves the rolls, preventing it from buckling or tangling (bird nesting) before it enters the gun liner.