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046781 - Miller .035 V-Groove Drive Roll Kit for 4-Roll Feeders

Packaging: 1 of each
$252.53/ea $177.23/1 of each only $177.23/eaSave 30%

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OVERVIEW

Smooth Wire Delivery for Superior Welds

Stop fighting with erratic wire feeding and upgrade your machine with the Miller 046781 Drive Roll Kit. If you are running .035-inch solid wire through a Miller 4-roll feeder, this is the exact kit you need to ensure smooth, uninterrupted welding. The drive rolls feature a precision-machined V-Groove, which is the industry standard for feeding solid mild steel and stainless steel wires. The V-shape wedges the wire firmly into the groove, providing excellent traction to push the wire through the liner and contact tip without slipping or crushing it.

Designed for the professional welder, this kit fits a variety of popular Miller wire feeders, including the 50 Series, 54 Series, and 24 Series models. The advantage of a 4-roll system cannot be overstated; it provides double the traction surface area compared to standard 2-roll systems. This means you can set your tension lower, preserving the shape of your wire and reducing strain on your feed motor. The result is a consistent wire speed that helps you lay down uniform beads with less spatter and fewer burn-backs.

Installation is straightforward and the kit includes everything required for a full changeover. You receive four matched drive rolls along with the essential inlet and intermediate wire guides. Worn guides are a common, often overlooked cause of feeding issues; they can develop grooves that snag the wire or allow it to wander. By installing the fresh guides included in this kit, you ensure the wire is perfectly aligned from the moment it enters the feeder until it leaves the drive assembly. Keep your Miller welder running at peak performance with genuine Miller parts.

Additional Information
Brand:Miller
Wire Size:0.035"
Wire Type:Solid
2 Or 4 Roll:4-Roll
Fits Which Model:Millermatic 300, 350, 350P, 54, 24A, R115
Packaging Description:1 Per Ea
Drive Roll Geometry:V-Groove
Compatible Wire Material:Solid Steel, Stainless Steel
Kit Components:4 Drive Rolls, Inlet Guide, Intermediate Guide
Fits Which Model?:Millermatic 200 210 250 252 22 32 52 Feeders

INCLUDED

  • 4 x .035 V-Groove Drive Rolls
  • 1 x Inlet Wire Guide
  • 1 x Intermediate Wire Guide

APPLICATIONS

  • Industrial MIG Welding
  • Heavy Fabrication
  • Manufacturing
  • Structural Steel Welding
  • Stainless Steel Fabrication

FAQ

This kit is designed for .035 inch (0.9 mm) solid steel or stainless steel wire. It uses V-Groove rolls which are optimal for hard solid wires.

No, it is specific to Miller feeders that use a 4-roll system, such as the 50 Series, 54 Series, and 24 Series. It will not fit 2-roll systems.

The kit includes four V-groove drive rolls, one inlet wire guide, and one intermediate wire guide.

It is not recommended. Flux-cored wire typically requires knurled drive rolls (V-Knurled) to grip the softer, tubular wire without crushing it. V-Groove is for solid wire.

A 4-roll system provides more traction points, allowing the wire to be fed with less clamping pressure. This reduces wire deformation and improves feeding consistency over long distances.

The wire diameter is usually printed on the spool label. You can also measure it with a caliper. Using the wrong size drive rolls will cause slipping or shaving of the wire.

Yes, worn wire guides can cause misalignment and feeding friction. Replacing them with the new ones included in the kit ensures the entire feed path is optimized.

Yes, this is a genuine Miller Electric part, ensuring high-quality materials and precise fitment for your equipment.