Skip to Main Content
Canadian
Canadian owned and operated

21160 - ESAB .030/.035 Knurled Drive Roll for Flux Cored Wire

Packaging: pack of 1
$104.26/EA $68.25/pack of 1 only $68.25/EASave 35%

Usually ships within 3-5 business days

OVERVIEW

Maximize Performance with the ESAB Serrated Drive Roll

Achieving a perfect weld starts with consistent wire feeding, and for flux-cored welding, that means using the right drive roll. The ESAB 21160 Serrated Drive Roll is the professional's choice for running .030" and .035" cored wires. If you have ever experienced the frustration of wire slipping, bird-nesting at the feeder, or an arc that stutters and sputters, your drive rolls might be the culprit. Standard smooth rolls just don't cut it for soft, tubular wires; they require too much tension to grip, which ends up crushing the wire and ruining its shape.

The ESAB 21160 solves this problem with its specialized knurled design. The tiny teeth on the roller surface act like gears, gripping the wire securely without the need for excessive pressure. This "positive traction" ensures that the wire is pushed smoothly through the liner and out the contact tip at a constant speed, which is absolutely vital for maintaining a steady voltage and a clean, consistent bead. Whether you are welding outdoors in windy conditions with self-shielded wire or in the shop with gas-shielded flux core, this drive roll provides the reliability you need to keep welding without interruption.

Versatility is built right in. This single roll handles the two most popular light-industrial wire sizes: .030 inch and .035 inch. This means you can tackle thin sheet metal projects or heavier structural repairs without needing to buy multiple rollers. Simply install the roll to match your wire size, adjust your tensioner to the minimum setting required to feed, and enjoy smoother operation. Genuine ESAB parts like this are made to exact tolerances, ensuring they fit your machine perfectly and last through spool after spool of wire. Don't let poor feeding compromise your weld quality—upgrade to the correct serrated drive roll and feel the difference.

Why Choose This Roll?

  • Better Grip: Knurled teeth prevent slipping without crushing the wire.
  • Dual Size: Ready for both .030" and .035" jobs.
  • Smoother Arc: Consistent feeding leads to consistent welds.
  • OEM Quality: Guaranteed fit and durability from ESAB.
Additional Information
Brand:ESAB
Wire Size:0.030" - 0.035"
Wire Type:Cored
Packaging Description:1 Per Ea
Product Type:Drive Roll
Surface Texture:Serrated (Knurled)
Compatible Wire Diameter:0.030" (0.8mm), 0.035" (0.9mm)
Application:Flux-Cored Arc Welding (FCAW), Metal-Cored Arc Welding (MCAW)

INCLUDED

  • 1 x ESAB Serrated Drive Roll (.030" / .035")

APPLICATIONS

  • Flux-Cored Arc Welding (FCAW)
  • Metal-Cored Arc Welding (MCAW)
  • Structural steel fabrication
  • Automotive repair and maintenance
  • Outdoor welding applications
  • General light-to-medium industrial fabrication

FAQ

This drive roll features a serrated (knurled) surface, making it specifically designed for soft, tubular wires such as Flux-Cored and Metal-Cored wires.

It is not recommended. Serrated rolls can dig into solid wire, creating metal shavings that may clog your liner. For solid wire, use smooth V-groove rolls.

This drive roll is designed to accommodate two wire sizes: .030 inches (0.8mm) and .035 inches (0.9mm).

Flux-cored wire is hollow and softer than solid wire. A serrated roll grips the wire with teeth, allowing for feeding with less tension pressure, which prevents the wire from being crushed or deformed.

Yes, the ESAB 21160 is a genuine Original Equipment Manufacturer (OEM) replacement part manufactured by ESAB.

With serrated rolls, you should use minimal tension. Tighten just enough so the wire feeds without slipping, but not so tight that the teeth deform the wire significantly.

This product is sold individually (1 per each). Depending on your feeder model, you may need one or two rolls.

You would likely have to overtighten the tensioner to get a grip, which crushes the wire, causing it to become oval-shaped. This leads to friction in the liner and poor arc performance.