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36861 - ESAB 3/64 Aluminum U-Groove Drive Roll for MigMaster Series

Packaging: 1 of each
$73.40/ea $47.10/1 of each only $47.10/eaSave 36%

Usually ships within 3-5 business days

OVERVIEW

Smooth Feeding, Better Beads

If you have ever wrestled with a birdnest of aluminum wire at your feeder, you know the frustration of using the wrong drive rolls. Aluminum wire is soft and unforgiving; squeeze it too hard with a standard V-groove roll, and it flattens out, jams in the liner, or shaves off metal that clogs your tip. The ESAB 36861 Drive Roll is the solution for welders running 3/64-inch aluminum wire on ESAB machines. It features a smooth U-groove designed specifically to grip the wire gently but firmly, pushing it through the torch cable without crushing it.

This roll is built to fit a variety of trusted ESAB machines, including the workhorse MigMaster 250 and 251, the 300i, and the portable MobileMaster units. Swapping out your V-grooves for these U-grooves is one of the easiest and most effective ways to improve your aluminum welding performance immediately. You will notice a more stable arc because the wire speed stays constant, and you will spend less time clearing jams and changing contact tips. The consistent feed also helps in achieving that stack-of-dimes look that every welder strives for with aluminum.

Don't let equipment issues hold back your craftsmanship. Using the correct drive roll is Welding 101 for aluminum. The ESAB 36861 is durable, precise, and essential for anyone serious about MIG welding aluminum. Make sure your shop is equipped with the right rollers to keep production moving and downtime to a minimum. Whether you are fabricating a boat hull or repairing a trailer, this drive roll ensures your wire gets to the puddle exactly how it should.

Additional Information
Brand:ESAB
Wire Size:3/64"
Wire Type:Aluminum
Fits Which Model:ESAB Dip-Pak 250, Mig 2E, Mig 4HD, MigMaster 250/251/300i, MobileMaster 2, Aristo Wire Feeders
Packaging Description:1 Per Ea
Groove Profile:U-Groove
Compatible Material:Aluminum
Component Type:Feed Roll
2 Or 4 Roll:2-Roll
Fits Which Model?:N\A

INCLUDED

  • 1 x U-Groove Drive Roll (3/64 inch)

APPLICATIONS

  • Aluminum MIG welding fabrication
  • Automotive and marine repair
  • Industrial manufacturing using ESAB MigMaster series
  • Workshops requiring 3/64" wire feeding capability

FAQ

This drive roll is specifically designed for 3/64-inch (approximately 1.2mm) welding wire.

A U-groove roll cradles the soft aluminum wire to provide traction without deforming or shaving it, which prevents feeding issues and liner clogs.

It fits the MigMaster® 250, 251, 300i, MobileMaster 2, Dip Pak 250, Mig 2E, Mig 4HD, and select Aristo® wire feeders.

While it might physically feed, U-groove rolls are not recommended for solid steel wire. V-groove rolls provide better traction for hard wires.

This item is typically sold as a single drive roll. Check your feeder to see if you need two or four rolls.

No, flux-cored wire typically requires knurled drive rolls to grip the wire without crushing the flux core. This U-groove is for solid soft wires like aluminum.

The internal SKU for this ESAB drive roll is ESB36861.

Replace drive rolls when the groove becomes worn or dirty, causing wire slippage even with proper tension settings.