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053697 - Miller .045 V-Groove Drive Roll for Millermatic & SuitCase Feeders

Packaging: 1 of each
$70.50/ea $49.48/1 of each only $49.48/eaSave 30%

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OVERVIEW

Smooth Feeding for Superior Welds

Upgrade or maintain your Miller MIG welder with the genuine Miller 053697 .045 V-Groove Drive Roll. The wire feeding system is the heart of any MIG setup, and the drive roll is where the rubber meets the road—or rather, where the steel meets the steel. If you are experiencing stuttering wire, burn-back, or inconsistent arc starts, a worn-out drive roll is often the culprit. This replacement roll is manufactured by Miller Electric to exact specifications, ensuring it fits your machine perfectly and performs flawlessly right out of the package.

The V-groove design of this roller is specifically intended for hard, solid wires. If you are welding with standard ER70S-6 mild steel wire or 300-series stainless steel wire in the .045-inch diameter, this is the correct roll for you. The V-shape cradles the wire, providing a firm grip that propels it through the torch cable without flattening it out. This is important because deformed wire can wear out contact tips prematurely and cause erratic electrical transfer. With this drive roll, you get the traction you need without the damage caused by incorrect roller selection.

This drive roll is incredibly versatile and fits a wide array of Miller equipment. It is the standard style roll for many Millermatic machines, including the Millermatic 300, 350, and 350P. It is also the go-to roll for Miller's industrial wire feeders, such as the 20 Series (22A, 24A), the 70 Series (S-74), and the portable SuitCase 12RC and X-TREME feeders. This makes it a must-have spare part for shops that run multiple Miller machines. Keeping a fresh drive roll on hand ensures you are never stuck waiting for parts when you have a deadline to meet.

Installation is quick and tool-free on most Miller feeders. Simply remove the retention knob or screw, slide the old roll off, and slide the new 053697 roll on, ensuring the keyway aligns. Remember, depending on your specific feeder model, you may need two or four rolls to complete a full changeout, but this product is sold as a single unit. Check your manual to confirm the quantity required. Invest in genuine Miller parts to keep your arc smooth, your spatter low, and your welds looking professional.

Additional Information
Brand:Miller
Wire Size:0.045"
Wire Type:Solid
Fits Which Model:Millermatic 300, 350, 350P, 54, 24A, R115
Packaging Description:1 Per Ea
Product Type:Drive Roll
Groove Type:V-Groove
Compatible Wire Material:Solid Steel, Stainless Steel
Part Number:053697
2 Or 4 Roll:n/a
Fits Which Model?:Millermatic 300 350 350P 54 24A R115

INCLUDED

  • 1 x .045 V-Groove Drive Roll

APPLICATIONS

  • Heavy Industrial Manufacturing
  • Structural Steel Fabrication
  • Construction and Field Welding
  • Shipbuilding and Marine Repair
  • General Fabrication and Maintenance

FAQ

The Miller 053697 is a V-Groove drive roll designed specifically for feeding .045 inch (1.2 mm) solid steel or stainless steel wire.

No, this product is sold as a single drive roll (1 per package). Most wire feeders require either two or four rolls, so please order the correct quantity for your machine.

This roll fits a wide variety of Miller equipment, including Millermatic 300/350/350P, SuitCase X-TREME feeders, 22A/24A feeders, and S-74 series feeders.

It is not recommended. V-Groove rolls are for solid wire. For flux-cored or metal-cored wires, you should use V-Knurled drive rolls to prevent crushing the softer, hollow wire.

Replace drive rolls when the grooves become worn or smooth, causing the wire to slip even with proper tension. If you find yourself constantly tightening the tensioner to get the wire to feed, it is likely time for new rolls.

Yes, this is a genuine Miller Electric part, ensuring the highest quality and perfect compatibility with your Miller welding equipment.

Yes, the Millermatic 252 and similar machines typically use this style of drive roll, but always verify your machine's manual or parts list for the specific wire size kit required.

A V-groove provides multiple points of contact on a round, solid wire, offering excellent grip without deforming the wire's shape, which ensures good electrical contact at the tip.