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0366966899 - ESAB U-Groove Drive Roll for 1.0mm-1.6mm Aluminum Wire

Packaging: 1 per ea
$455.43/ea $280.61/1 per ea only $280.61/eaSave 38%

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OVERVIEW

Smooth Aluminum Welding Starts Here

If you have ever wrestled with a bird-nest of aluminum wire at your feeder, you know the frustration of using the wrong drive rolls. The ESAB U-Groove Feed Roll (0366966899) is your solution for frustration-free aluminum welding. Designed specifically for soft wires like aluminum, this roll features a smooth U-shaped groove that cradles the wire rather than biting into it. This is crucial because aluminum is soft; if you use a standard V-groove roll designed for steel, the sharp edges will crush the wire, causing shavings that clog your liner and flat spots that get stuck in your contact tip.

This versatile roll is designed to handle common aluminum wire diameters, including 1.0mm, 1.2mm, and 1.6mm. Whether you are welding thin gauge aluminum sheet or heavier structural components, this roll ensures your wire feeds smoothly and consistently. Consistent feeding means a stable arc, less spatter, and better-looking beads. It also means you spend less time clearing jams and more time welding.

Installing the correct drive roll is one of the easiest ways to instantly improve your welding setup. This genuine ESAB part is built to last and fits perfectly into compatible ESAB feeders. Don't let poor feeding ruin your aluminum projects—switch to a U-groove roll and experience the difference in control and arc stability. It is an essential accessory for any welder tackling aluminum jobs, from automotive repair to boat building.

Additional Information
Brand:ESAB
Product Type:Feed Roll, Drive Roll
Groove Type:U-Groove
Compatible Wire Material:Aluminum, Soft Alloys
Wire Diameter Compatibility:1.0mm, 1.2mm, 1.6mm
Application:MIG Welding, Wire Feeding
Packaging Description:1 per ea

INCLUDED

  • 1 x ESAB U-Groove Feed Roll (1.0mm / 1.2mm / 1.6mm configuration)

APPLICATIONS

  • Aluminum MIG/MAG welding fabrication
  • Automotive body repair (aluminum panels)
  • Marine and shipyard welding applications
  • Industrial manufacturing using soft alloy wires
  • General maintenance and repair of aluminum structures

FAQ

U-groove rolls are designed for soft wires like aluminum to provide traction without crushing the wire. V-groove rolls have sharp edges designed to bite into hard wires like solid steel.

Based on the product designation, this roll is designed for wire diameters including 1.0mm, 1.2mm, and 1.6mm.

Bird-nesting is often caused by excessive drive roll tension, using the wrong type of drive roll (like a V-groove), or a clogged liner. Using this U-groove roll helps prevent it.

Yes, this is a genuine ESAB component, ensuring perfect fit and compatibility with specified ESAB wire feeders.

No, flux-cored wire typically requires Knurled groove rolls which have teeth to grab the wire. U-grooves are specifically for smooth, soft solid wires.

Drive rolls should be replaced when the grooves show signs of wear or when they can no longer feed wire consistently without excessive tension.

Yes, it is highly recommended to use a Teflon or polymer liner for aluminum wire to reduce friction, in addition to using these U-groove drive rolls.

While it might feed, a U-groove roll may not provide enough traction for hard steel wire without excessive tension, which can strain the motor. It is best to use V-groove for steel.