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0904558001 - ESAB PSF Series MIG Gun Replacement Handle Complete

Packaging: 1 per ea
$77.37/ea $46.36/1 per ea only $46.36/eaSave 40%

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OVERVIEW

Get a Grip: Restore Your ESAB PSF Torch

There is nothing more frustrating than trying to lay down a perfect bead with a welding gun that feels loose, cracked, or taped together. If your ESAB PSF torch handle has seen better days, the ESAB 0904558001 Handle Complete is exactly what you need to get back in the game. Designed specifically for the PSF 250, 305, 405, and 505 series, this replacement handle isn't just a piece of plastic—it's the interface between you and the arc.

Welding is all about control, and a solid, comfortable grip is essential for manipulating the puddle and managing torch angle. This replacement handle features the classic ESAB ergonomic design you are used to, providing a balanced and secure feel in your hand, even when wearing thick welding gloves. The textured surface helps prevent slipping, while the durable construction stands up to the drops, bangs, and heat that happen in a real shop environment.

Swapping out your old handle is straightforward. This kit comes as a complete assembly, meaning you don't have to hunt for mismatched shell halves. Once installed, your trigger will sit right, and the strain relief will do its job properly again. Don't let a broken handle compromise your weld quality or your safety. Grab this genuine ESAB replacement and make your trusty PSF torch feel brand new again.

Additional Information
Brand:ESAB
Product Type:Replacement Handle
Compatibility:PSF 250, PSF 305, PSF 405, PSF 505
Material:High-Impact Polymer
Color:Black
Part Type:Handle Assembly
Packaging Description:1 per ea

INCLUDED

  • 1 x Complete Handle Assembly (Left and Right Halves)
  • Mounting Screws/Fasteners
  • Trigger Lever (if applicable to specific sub-assembly)

APPLICATIONS

  • Repairing damaged handles on ESAB PSF 250 MIG guns
  • Refurbishing ESAB PSF 305 welding torches
  • Maintenance of ESAB PSF 405 and 505 series equipment
  • General welding equipment repair and upkeep
  • Restoring ergonomic grip to worn welding guns

FAQ

This handle is designed to fit ESAB PSF series MIG guns, specifically the PSF 250, PSF 305, PSF 405, and PSF 505 models.

Yes, this is a genuine ESAB OEM replacement part, ensuring perfect compatibility and durability.

Typically, the 'Handle Complete' assembly includes the necessary mounting screws to secure the two halves together.

The handle assembly usually includes the plastic housing and trigger lever, but the internal electrical micro-switch is often a separate component. Please check your existing switch for re-use.

It is made from a high-impact, heat-resistant polymer designed to withstand industrial welding environments.

No, this handle is molded specifically for the internal geometry of ESAB PSF series torches and will not fit other brands.

Installation is generally straightforward, requiring a screwdriver to separate the old halves and transfer the internal cable and switch assembly to the new handle.

A cracked handle can expose live electrical parts or gas lines, posing a safety hazard and potentially causing gas leaks or short circuits.