Skip to Main Content
Canadian
Canadian owned and operated

0459990223 - ESAB PSF Series MIG Gun Nozzle Insulator / Bushing Black

Packaging: 10 per ea
$8.99/ea $53.90/10 per ea only $5.39/eaSave 40%

Usually ships within 3-5 business days

OVERVIEW

Keep Your ESAB PSF Torch Running at Peak Performance

Every welder knows that the smallest parts often make the biggest difference in torch performance. The ESAB Nozzle Insulator Black (0459990223) is exactly that kind of part. Designed specifically for your ESAB PSF series MIG gun, this insulator is the unsung hero inside your torch head. It sits securely between the swan neck and the gas nozzle, ensuring that the welding current goes exactly where it's supposed to—into the wire—and doesn't arc out to the nozzle or the work in unexpected ways.

If you are running a PSF 250, 305, 405, or 505, you know these torches are workhorses. But even the toughest torches need maintenance. Over time, heat, spatter, and general wear can cause your old insulator to crack, become brittle, or get clogged with debris. When that happens, you might start experiencing erratic arcs, nozzle overheating, or even short circuits that stick your nozzle to the work. Swapping in a fresh, genuine ESAB insulator is a quick, inexpensive fix that restores your torch's reliability instantly.

This isn't just a piece of plastic; it's a high-temperature engineered polymer designed to survive right next to the welding arc. The black material is formulated to resist melting and charring, giving you a longer service life than cheaper knock-offs. It also helps center your nozzle, which is vital for maintaining that perfect cone of shielding gas around your weld pool. Poor gas coverage leads to porosity, and nobody wants to grind out bad welds because of a five-dollar part.

Don't let a worn-out bushing slow down your production. Keep a few of these ESAB 0459990223 insulators in your toolbox. They snap or screw into place easily, meaning you can get back to burning wire in minutes. Trust in genuine ESAB parts to keep your arc stable, your gas flowing smooth, and your welds looking professional.

Additional Information
Brand:ESAB
Packaging Description:1 Per Ea
Compatible Series:PSF Series, PSF 250, PSF 305, PSF 405, PSF 505
Part Type:Nozzle Insulator, Insulation Bushing
Color:Black
Material:Heat-Resistant Polymer

INCLUDED

  • 1 x ESAB Nozzle Insulator (Black)

APPLICATIONS

  • MIG/MAG Welding (GMAW)
  • Industrial Fabrication
  • Automotive Repair
  • Structural Steel Welding
  • Heavy Equipment Maintenance
  • Shipbuilding

FAQ

This insulator is designed for ESAB PSF series MIG guns, including models PSF 250, PSF 305, PSF 405, and PSF 505.

It electrically isolates the gas nozzle from the live contact tip and torch neck, preventing short circuits and ensuring the arc is directed only through the welding wire.

It should be replaced whenever you notice cracks, significant heat damage, deformation, or if the nozzle becomes loose or difficult to seat properly.

Yes, this is a genuine ESAB OEM part with the SKU 0459990223.

It is manufactured from a high-temperature resistant black polymer designed to withstand the heat and spatter of industrial welding.

Yes, if the insulator is damaged or deformed, it can cause the nozzle to sit improperly, leading to turbulent gas flow and potential weld porosity.

This specific part number (0459990223) refers to the black version. ESAB may produce other insulators, but this SKU is specifically black.

It is unlikely to fit non-ESAB torches unless they are direct clones of the PSF series. It is recommended to use it only with the specified ESAB models.