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0457969884 - ESAB PSF Teflon Liner 1.4mm x 3m for Aluminum Wire

Packaging: 1 per ea
$274.72/ea $164.59/1 per ea only $164.59/eaSave 40%

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OVERVIEW

Master Aluminum Welding with the Right Liner

Achieving the perfect aluminum weld requires more than just skill; it requires the right equipment setup. The ESAB PSF Liner Teflon 1.4mm 3M is the professional's choice for converting or maintaining ESAB PSF series MIG guns for soft wire applications. Aluminum wire has significantly lower column strength than steel wire, making it prone to buckling and kinking if it encounters even slight resistance in the torch cable. This specialized Teflon liner solves that problem by providing an exceptionally slick, low-friction surface that allows the wire to glide effortlessly from the feeder to the contact tip.

Why Choose Teflon?
Standard steel liners are coiled spirals that can act like a file against soft aluminum, shaving off micro-particles that eventually clog the liner and contaminate the weld pool. This ESAB Teflon liner eliminates that abrasion. It is manufactured from high-quality PTFE, known for its chemical inertness and thermal stability. The 1.4mm inner diameter is precision-engineered to support wires in the 1.0mm to 1.2mm range (consult specific wire charts for exact fitment), providing enough clearance for smooth movement while preventing the wire from wandering or buckling inside the conduit.

Installation and Performance
Installing the 0457969884 liner into your PSF gun is a straightforward process that yields immediate results. A smooth wire feed means a stable arc, less spatter, and better control over the weld puddle. This 3-meter version is ideal for standard length torches, ensuring you have full reach without compromising feedability. Whether you are working on boat hulls, trailers, or custom aluminum fixtures, this liner is the unsung hero that keeps your operation running smoothly. Don't let feed problems ruin your bead—upgrade to the genuine ESAB Teflon liner and experience the difference in consistency and control.

Features at a Glance:

  • Material: Pure Teflon (PTFE) for minimum friction.
  • Compatibility: Direct fit for ESAB PSF series torches.
  • Length: 3 Meters (approx. 10 feet).
  • Optimization: Specifically designed for aluminum and stainless steel wire feeding.
Additional Information
Brand:ESAB
Product Type:MIG Gun Liner
Material:Polytetrafluoroethylene (Teflon)
Length:3 m
Wire Diameter Compatibility:1.4mm
Compatible Series:PSF
Application:Aluminum Welding, Stainless Steel Welding
Color:Yellow (Standard for 1.4mm Teflon)
Packaging Description:1 per ea

INCLUDED

  • 1 x ESAB PSF Teflon Liner (3 Meters)
  • Installation instructions (if applicable)

APPLICATIONS

  • Aluminum MIG Welding
  • Stainless Steel Fabrication
  • Marine and Boat Repair
  • Automotive Body Work
  • Sign Manufacturing

FAQ

This liner is made of Teflon (PTFE), which provides a low-friction surface ideal for feeding soft welding wires.

It is designed primarily for aluminum wire, but it is also excellent for stainless steel wire to prevent contamination.

The liner is 3 meters (approximately 10 feet) long.

This liner is designed to fit ESAB PSF series MIG guns.

While possible, it is not recommended. Steel wire is abrasive and will wear out the soft Teflon liner much faster than a steel liner.

A 1.4mm ID liner typically supports wire diameters around 1.0mm to 1.2mm (0.040" - 0.045").

Aluminum wire is soft and lacks column strength; a Teflon liner reduces drag to prevent the wire from buckling or bird-nesting.

This SKU typically refers to the Teflon conduit itself; check your specific torch manual to see if a separate neck jumper is required.