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0218522486 - ESAB 0.045" (1.2mm) V-Groove Drive Roll for Steel Wire

Packaging: pack of 1
$291.60/EA $174.71/pack of 1 only $174.71/EASave 40%

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OVERVIEW

Stop Fighting Your Wire Feeder

There is nothing more frustrating than being in the middle of a long weld and feeling your wire stutter. If you are running 0.045" (1.2mm) solid wire on your ESAB machine and experiencing slipping, erratic feeding, or birdnesting, your drive rolls are likely the culprit. The ESAB Feedroll Twin 1.2mm (Part #0218522486) is the factory-correct replacement to get your machine running smooth again.

Drive rolls are wear items, just like contact tips and liners. Over time, the groove wears out, losing its grip on the wire. Cranking down the tension knob isn't the answer—that just flattens your wire and ruins your liner. The solution is a fresh set of rolls. This specific roller features a V-Groove design, which is exactly what you need for hard steel wire (ER70S-6, etc.). It grips the wire firmly without chewing it up, ensuring the wire slides through the liner and tip with minimal resistance.

The "Twin" feature is a huge bonus for the budget-conscious welder. It means there are two identical grooves on the roller. When the first groove eventually wears down after miles of welding, you don't have to buy a new part immediately—just flip the roller around and use the fresh groove. It's like getting two drive rolls for the price of one. Keep your arc smooth and your spatter low by ensuring your feed system is in top shape with genuine ESAB parts.

Why Choose Genuine ESAB Rolls?

  • Perfect Fit: No wobbling on the shaft; fits your ESAB feeder perfectly.
  • Better Grip: Fresh V-grooves mean you can back off the tensioner, saving your liner.
  • Double Life: Reversible design gives you a backup groove instantly.
Additional Information
Wire Diameter:0.045" (1.2mm)
Groove Type:V-Groove
Application:Solid Steel Wire
Packaging Description:1 Per Ea
Compatible Brand:ESAB
Component Type:Feed Roll
Material:Hardened Steel

INCLUDED

  • 1 x ESAB Twin V-Groove Feed Roll (1.2mm / 0.045")

APPLICATIONS

  • General Fabrication using 0.045" solid steel wire
  • Automotive and Transportation manufacturing
  • Structural Steel welding
  • Heavy Equipment repair
  • Maintenance and Repair Operations (MRO)

FAQ

This roller is designed specifically for 1.2mm (0.045 inch) wire.

V-Groove rollers are designed for solid wires, such as mild steel or stainless steel. They should not be used for flux-cored wire (which requires knurled rollers) or aluminum (which requires U-groove rollers).

Yes, the 'Twin' designation typically indicates two usable grooves, allowing the roller to be reversed to extend its service life.

Slippage can also be caused by a clogged liner, worn contact tip, or incorrect tension settings. Ensure the entire feed path is clear and tension is set correctly for the wire diameter.

No, using a V-Groove roller on aluminum can deform the soft wire and cause shaving. You should use a U-Groove roller for aluminum applications.

This fits various ESAB wire feeders. Please consult your specific machine's parts manual or breakdown to confirm compatibility with part number 0218522486.

Drive rolls should be inspected regularly. If you notice the grooves are worn, the teeth (if knurled) are dull, or you have to apply excessive tension to feed wire, it is time to replace them.

No, this SKU typically includes the feed roll only. Caps, screws, or locking keys are usually sold separately or reused from the existing assembly.