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15401146 - Tweco WSHD5416 Heavy Duty Gas Diffuser 5-Pack

Packaging: pack of 5
$28.94/EA $103.45/pack of 5 only $20.69/EASave 29%

Usually ships within 3-5 business days

OVERVIEW

Reliable Replacement Diffusers for Tweco WeldSkill Guns

Keep your MIG welder running smoothly with this 5-pack of Tweco WSHD5416 Gas Diffusers (Part No. 1540-1146). If you are using a Tweco WeldSkill 140, 180, or 220 MIG gun, this is the essential part that holds your contact tip and directs your shielding gas. We know that out in the shop, downtime is the enemy. When your arc starts sputtering or your gas coverage gets spotty, the problem is often hidden inside the nozzle. A clogged or damaged diffuser can ruin a good weld, so having a few spares in your toolbox is a smart move for any welder.

These diffusers are built tough. The "HD" in WSHD5416 stands for Heavy Duty, meaning they are machined from durable brass that handles heat better than cheaper alternatives. They are designed to take the abuse of daily welding, resisting spatter buildup and maintaining a tight electrical connection with your contact tip. This diffuser accepts the standard Tweco 11 Series contact tips, which are widely available and easy to change. It also features the correct seat for 21 Series slip-on nozzles, making nozzle removal for spatter cleaning quick and tool-free.

Why replace your gas diffuser? Over time, the threads that hold your contact tip can strip out or become loose, causing the tip to rattle and lose electrical contact. Additionally, the small gas holes in the side of the diffuser can get plugged with fine spatter or soot, restricting gas flow and causing porosity in your welds. Swapping out an old, beat-up diffuser for a fresh Tweco WSHD5416 restores proper gas flow and electrical conductivity instantly. It’s one of the cheapest and easiest fixes to improve your machine's performance.

This package contains five genuine Tweco diffusers, giving you plenty of backup for big projects. Whether you are fixing farm equipment, working on automotive restoration, or fabricating in a light industrial setting, these diffusers ensure your WeldSkill gun performs like new. Don't let a worn-out $5 part ruin a critical weld. Stock up on the Tweco 1540-1146 5-pack and keep your arc steady and your beads clean.

Additional Information
Brand:Tweco
Item:Gas Diffuser
Packaging Description:5 in a pack
Fits Which Model:Tweco WeldSkill 140, Tweco WeldSkill 180, Tweco WeldSkill 220
Product Type:Gas Diffuser
Material:Brass
Part Number:1540-1146, WSHD5416
Compatible Contact Tips:Tweco 11 Series
Compatible Nozzles:Tweco 21 Series

INCLUDED

  • 5 x Tweco WSHD5416 (1540-1146) Gas Diffusers

APPLICATIONS

  • Automotive repair and restoration
  • Light industrial fabrication
  • Farm and ranch equipment repair
  • DIY and hobbyist welding projects
  • Maintenance and repair operations (MRO)

FAQ

The WSHD5416 (1540-1146) is designed specifically for Tweco WeldSkill 140, 180, and 220 series MIG guns. It may also fit certain Firepower and clone guns that utilize the Tweco WeldSkill style front-end consumables.

This diffuser accepts Tweco 11 Series contact tips. These are the standard screw-in tips commonly found on WeldSkill and Mini-MIG guns.

This product is a package of 5 gas diffusers.

This diffuser is designed for slip-on nozzles. It accommodates the Tweco 21 Series nozzles, which slide over the diffuser and are held in place by a friction fit or internal spring/insulator.

The WSHD5416 is made from heavy-duty brass, which provides excellent electrical conductivity and resistance to heat and spatter adhesion.

You should replace the diffuser if the threads for the contact tip become stripped or loose, if the gas ports are hopelessly clogged with spatter, or if the mating surface for the nozzle is damaged. Regular inspection ensures consistent weld quality.

Typically, the nozzle spring is either built into the nozzle or sold separately depending on the specific gun setup, but the WSHD5416 itself is the brass body. For WeldSkill guns, the nozzle usually slips directly onto the diffuser or an insulator ring.