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375655 - Thermal Arc Wire Feeder Output Guide Assembly

Packaging: pack of 1
$25.01/EA $21.15/pack of 1 only $21.15/EASave 15%

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OVERVIEW

Stop Birdnesting and Keep Welding

Is your wire bunching up right after the drive rolls? You might need a new Thermal Arc 375655 Output Wire Guide. This small but mighty part sits right between your feeder's drive rolls and the start of your MIG gun cable. Its job is to catch the wire as it's pushed forward and funnel it smoothly into the liner. If this guide is missing, worn out, or misaligned, the wire has nowhere to go but out sideways, creating a messy "birdnest" of tangled wire that stops your work cold and wastes expensive consumables.

Designed specifically for Thermal Arc wire feeders, this replacement guide fits perfectly and gets you back up and running in minutes. Worn guides often have sharp edges or grooves cut into them by the wire, which adds drag and makes your welder feel like it's surging or stuttering. By swapping in a fresh 375655 guide, you eliminate that friction, allowing your wire to slide freely. This means a smoother arc, better bead appearance, and way less frustration when you pull the trigger.

Don't let a cheap plastic or worn-out metal guide ruin your day. Keeping your feed path clean and aligned is the secret to hassle-free MIG welding. This guide is built tough to handle the daily grind of the shop, ensuring that whether you are welding thin sheet metal or heavy plate, your wire gets to the puddle exactly when it's supposed to. Add one to your spare parts kit today so you aren't caught off guard by a feeding failure in the middle of a job.

Additional Information
Brand:Thermal Arc
Item:Output Guide
Process:MIG (GMAW)
Part Type:Output Wire Guide
Compatibility:Thermal Arc Wire Feeders
Packaging Description:pack of 1

INCLUDED

  • 1 x Thermal Arc 375655 Output Wire Guide

APPLICATIONS

  • MIG/MAG Welding Wire Feeders
  • Flux-Cored Arc Welding (FCAW) Setup
  • Industrial Fabrication Shops
  • Automotive Repair Welding
  • Heavy Equipment Maintenance

FAQ

The output wire guide directs the welding wire from the drive rolls into the beginning of the MIG gun liner, preventing the wire from buckling or tangling (birdnesting) in the gap.

Inspect the guide for deep grooves, keyholing, or burrs caused by the wire. If the wire catches or if you experience erratic feeding despite good drive rolls, the guide may be worn.

This part (375655) is designed for specific Thermal Arc wire feeder models. Please check your machine's parts manual or schematic to confirm compatibility before ordering.

Yes, but ensure you are using the correct drive rolls and a Teflon or polymer liner for aluminum. The output guide itself generally supports various wire materials, but check for burrs that could shave soft aluminum.

It is installed on the outlet side of the drive roll assembly, typically secured near the brass power pin or gun connection point.

Yes, a worn guide adds friction which can cause the wire to slip and surge. A new guide reduces drag, promoting a steady wire speed.

It is typically made of a durable metal or hardened alloy designed to withstand the constant friction of sliding welding wire.

Power off the machine, remove the MIG gun, access the drive roll area, remove the retaining screw or clip holding the old guide, and slide the new one into place.