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KP4482-035 - Lincoln Electric Hyperfill .035 Contact Tip for Magnum PRO Guns

Packaging: 10 Per Ea
$24.60/EA $153.80/10 Per Ea only $15.38/EASave 37%

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OVERVIEW

High-Performance Consumables for Heavy Fabrication

The Lincoln Electric KP4482-035 is not just a contact tip; it is the core component of the Hyperfill™ twin-wire welding solution. Designed for professional welders demanding maximum throughput, this .035-inch contact tip enables the simultaneous feeding of two wires to generate a single, highly stable arc cone. This unique configuration allows for higher amperage and voltage settings, resulting in deposition rates that can surpass 18 lbs/hr, rivaling submerged arc productivity in a flexible MIG package.

Innovative Camlock Engineering

Standard threaded contact tips are unsuitable for twin-wire applications because the act of screwing them in twists the wires together. The KP4482-035 solves this with Lincoln's proprietary Camlock fitting. This design allows the tip to be inserted and locked into the gas diffuser without rotating the tip itself. This prevents the two .035 wires from crossing or twisting inside the gun, ensuring smooth feeding and a consistent arc characteristic. The Camlock mechanism also facilitates quick and easy tip changes, minimizing downtime on the production floor.

Optimized for Magnum PRO

This contact tip is specifically engineered for use with Lincoln Magnum® PRO MIG guns equipped with Hyperfill components. It works in conjunction with a specialized diffuser and nozzle to manage the high heat input and gas coverage required for such high-deposition welding. The tip's geometry is optimized to transfer current efficiently to both wires, ensuring uniform melting and excellent fusion.

Key Benefits for the Welder:

  • Increased Speed: Lay down more metal in less time, reducing pass counts on thick joints.
  • Ease of Use: Unlike tandem-arc systems that require complex setups and separate power sources, Hyperfill runs off a single power source and feeder, feeling much like a standard MIG gun in the hand.
  • Quality Results: The wide arc cone provides excellent wetting and bead profile, reducing the need for post-weld grinding or rework.

Equip your welding station with the KP4482-035 to experience the future of high-efficiency MIG welding.

Additional Information
Brand:Lincoln Electric
Packaging Description:1 Per Ea
Wire Diameter:0.035"
Technology:Hyperfill
Connection Type:Camlock
Compatible Gun Series:Magnum PRO
Process:MIG (GMAW)

INCLUDED

  • (1) Hyperfill .035 Contact Tip

APPLICATIONS

  • Heavy Fabrication
  • Structural Steel Construction
  • High Deposition Welding
  • Automotive Manufacturing
  • Pressure Vessel Fabrication
  • Heavy Equipment Manufacturing

FAQ

The main advantage is its ability to run two wires simultaneously to create a single arc cone, allowing for deposition rates over 18 lbs/hr while maintaining puddle stability.

No, it uses a Camlock design. This prevents the tip from rotating during installation, which ensures the two wires do not twist together.

This tip is designed for Lincoln Magnum® PRO MIG welding guns that are set up for the Hyperfill process.

This specific contact tip is designed for use with .035 inch (0.9 mm) welding wire.

No, this tip is specifically designed for the Hyperfill twin-wire process and requires the corresponding Hyperfill diffuser and drive roll setup.

Yes, you must use a Hyperfill-compatible gas diffuser that accepts the Camlock style contact tip.

It is widely used in heavy fabrication, structural steel, and heavy equipment manufacturing where high deposition rates are required.

Hyperfill uses a single power source and a single contact tip to run two wires, creating one arc cone. Tandem MIG typically uses two isolated contact tips and two power sources to create two separate arcs.

CATALOGUE & SPEC SHEETS

Spec Sheet