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KP4482-040-B100 - Lincoln Electric Hyperfill .040 Contact Tips (100 Pack)

Packaging: 100 Per Ea
$27.38/EA $1,761.00/100 Per Ea only $17.61/EASave 36%

Usually ships within 3-5 business days

OVERVIEW

Boost Productivity with Lincoln Hyperfill Contact Tips

When you are pushing the limits of deposition with Lincoln Electric's Hyperfill™ technology, you need consumables that can keep up. The KP4482-040-B100 Contact Tip is built to do just that. Designed specifically for the twin-wire .040-inch setup, these tips are the heart of the Hyperfill process, delivering the electrical current needed to melt two wires simultaneously into a single, wide, and smooth weld puddle. Whether you are welding heavy plate or trying to bridge irregular gaps, these tips provide the arc stability you need to lay down metal fast and efficiently.

We know that in a busy shop, stopping to change a contact tip is lost money. That is why these Magnum® PRO tips are engineered for longevity. They resist the rapid wear and keyholing that can occur with lesser tips, meaning you spend more time with your hood down and less time troubleshooting your gun. The high-quality copper construction ensures excellent thermal conductivity, keeping the tip cooler and preventing the wire from sticking or burning back, even during long, continuous welds. The threaded base locks tight, ensuring you get every amp of power delivered right to the wire.

This 100-pack bulk supply is perfect for shops that run hard. If you have multiple stations running Hyperfill or a robotic cell that runs around the clock, this bulk pack ensures you are never caught short. It is the most economical way to keep your tool crib stocked. Consistent performance from tip to tip means your weld parameters stay stable, and your quality control remains high. Don't let a worn-out tip bottle-neck your high-deposition welding; keep your Hyperfill system running at peak performance with genuine Lincoln Electric consumables.

Upgrade your consumable strategy today. The KP4482-040-B100 offers the reliability professional welders demand. From the precise bore sizing to the durable alloy construction, every aspect of this tip is focused on helping you weld better, faster, and with fewer interruptions. It is the professional choice for serious twin-wire MIG welding.

Additional Information
Brand:Lincoln Electric
Packaging Description:100 Per Ea
Wire Diameter:.040 in
Process Type:MIG (GMAW), Hyperfill
Consumable Type:Contact Tip
Compatible Series:Magnum PRO, Hyperfill

INCLUDED

  • (100) Hyperfill Contact Tips, .040 in (1.0 mm)

APPLICATIONS

  • Heavy structural steel fabrication
  • Automotive and transportation manufacturing
  • High-deposition robotic welding cells
  • Shipbuilding and offshore construction
  • General heavy equipment manufacturing
  • Applications requiring large weld legs or gap bridging

FAQ

This contact tip is designed for .040 inch (1.0 mm) welding wire.

While it fits Magnum PRO guns, this specific SKU is engineered for the Hyperfill twin-wire process. Standard single-wire MIG usually uses KP2744 series tips.

This is a bulk package containing 100 contact tips.

Hyperfill tips are designed to manage the current transfer for two wires simultaneously, enabling higher deposition rates and larger weld puddles compared to standard single-wire MIG.

These are generally designed for solid wire or metal-cored wire used in the Hyperfill process. Always check the specific wire manufacturer's recommendations.

They are compatible with Lincoln Electric Magnum® PRO MIG guns that are set up for the Hyperfill process.

Yes, Hyperfill typically requires a specific diffuser and liner setup within the Magnum PRO gun to accommodate the twin wires properly.

It is made of a high-conductivity copper alloy designed to withstand the heat and abrasion of high-amperage welding.

CATALOGUE & SPEC SHEETS

Spec Sheet