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K4586-035 - Lincoln HyperFill .035 Twin-Wire MIG Gun and Drive Roll Kit

Packaging: 1 Per Ea
$4,847.50/EA $3,120.58/1 Per Ea only $3,120.58/EASave 36%

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OVERVIEW

Weld Faster and Smoother with HyperFill

If you are looking to lay down more metal without fighting a violent arc or wrestling with a heavy, stiff cable, the Lincoln Electric K4586-035 HyperFill .035 One-Pak is the upgrade you've been waiting for. This kit converts your compatible Lincoln setup into a HyperFill beast, running two .035" wires at the same time through a single gun. The magic of HyperFill is that it doesn't feel like a complicated dual-arc system; it feels like a incredibly smooth, wide, and stable MIG arc that wets out effortlessly at the toes.

The One-Pak comes with the Magnum® PRO Curve™ HDE 500 gun, which is built for comfort and durability. The "Curve" handle design fits naturally in your hand, reducing fatigue during long welds, while the HDE (Heavy Duty Environment) front-end parts are designed to withstand the heat of high-amperage welding. Because you are running two small wires instead of one large one, you get the deposition of a 1/16" wire but with the arc control and forgiveness of .035". This means less spatter to clean up and easier vertical-up capabilities depending on your settings.

Included in the box is everything you need to swap out on your feeder: the specialized twin-wire drive rolls, the inlet guides, and the gun itself with the HyperFill diffuser and tip. It’s designed to work with the Power Feed 84, making the installation straightforward. Once set up, you'll notice the puddle is calm and manageable, allowing you to increase your travel speed significantly without worrying about undercut or lack of fusion. It’s the perfect way to boost your daily output while actually making the welding process more enjoyable.

What's in the Box?

You get the complete gun assembly, the specific drive roll kit for .035" wire, and the consumable set. Just hook it up to your Power Wave system, select the HyperFill mode, and start burning wire like never before.

Additional Information
Brand:Lincoln Electric
Wire Diameter:0.035"
Process:MIG (GMAW)
Packaging Description:pack of 1
Compatible Feeder:Power Feed 84
Gun Model:Magnum PRO Curve HDE 500
Cooling Method:Air Cooled
Technology:Twin-Wire MIG

INCLUDED

  • Magnum® PRO Curve™ HDE 500 Welding Gun (HyperFill Configuration)
  • HyperFill® .035 Drive Roll Kit
  • HyperFill Diffuser and Contact Tips
  • Insulator and Nozzle Assembly
  • Liner specifically designed for twin-wire application
  • Gun Connector Kit

APPLICATIONS

  • Heavy Structural Steel Fabrication
  • Automotive and Transportation Manufacturing
  • General Heavy Fabrication
  • Shipbuilding and Offshore
  • Pipeline and Vessel Welding

FAQ

The One-Pak typically includes the Magnum® PRO Curve™ HDE 500 gun configured for HyperFill, a .035" drive roll kit for the Power Feed 84, and necessary consumables like the diffuser, contact tip, and liner.

Yes, the drive roll components and gun configuration in this kit are designed primarily for the Lincoln Electric Power Feed® 84 wire feeder.

HyperFill uses two smaller wires (twin-wire) through a single tip to create a wider arc cone and higher deposition rates, whereas standard MIG uses a single wire.

Yes, you need a Lincoln Electric Power Wave® power source that supports the HyperFill waveform technology.

The Magnum PRO Curve HDE 500 included in this specific One-Pak is typically an air-cooled model, rated for high amperage due to its heavy-duty construction.

Yes, the stability of the HyperFill arc and the use of .035" wire allows for better puddle control in out-of-position welds compared to using a single large-diameter wire.

This kit (K4586-035) is specifically configured for 0.035-inch (0.9 mm) welding wire.

No, HyperFill uses a proprietary contact tip designed to accommodate two wires simultaneously, along with a specific diffuser.