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KP3992-364 - Lincoln Electric 3/64" Knurled Idler Roll for Wire Feeders

Packaging: 1 Per Ea
$172.02/EA $110.74/1 Per Ea only $110.74/EASave 36%

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OVERVIEW

Reliable Feeding for Flux-Cored Welding

Every welder knows that a smooth arc starts with smooth wire feeding. If you are running 3/64" flux-cored or metal-cored wire, the Lincoln Electric KP3992-364 Idler Roll is the upgrade your machine needs to keep running without interruption. Slippage at the drive rolls is a common frustration that leads to burnback, stuttering arcs, and uneven weld beads. This idler roll solves that problem with its aggressive knurled texture, which bites into the wire just enough to push it through long gun cables and torch bends without crushing the hollow wire.

Why Choose Knurled?
Standard smooth rolls rely entirely on friction generated by clamping pressure. For tubular wires, too much pressure crushes the wire, causing it to drag in the liner. Too little pressure causes slipping. The knurled teeth on the KP3992-364 provide a gear-like grip, allowing you to back off the tensioner slightly while still maintaining positive feed. This extends the life of your liner and reduces wear on the feed motor.

Built for the Shop
This is a genuine Lincoln Electric part, meaning it is built to last in tough shop environments. The insulated design protects your equipment from internal electrical shorts, ensuring that your machine runs safely and reliably shift after shift. Whether you are fabricating heavy structural steel or performing maintenance repairs, swapping out worn idler rolls for fresh KP3992-364s is a quick, low-cost maintenance step that pays off in better weld quality and less downtime. Keep your production moving and your arc stable with the right drive parts for the job.

Additional Information
Brand:Lincoln Electric
Packaging Description:1 Per Ea
Product Type:Idler Roll
Wire Diameter:3/64 in (1.2 mm)
Surface Texture:Knurled
Compatible Wire Type:Flux-Cored, Metal-Cored
Application:Wire Feeding

INCLUDED

  • (1) Insulated Knurled Idler Roll (3/64 in)
  • Installation Instructions

APPLICATIONS

  • Heavy Industrial Fabrication
  • Structural Steel Welding
  • Flux-Cored Arc Welding (FCAW)
  • Metal-Cored Arc Welding (MCAW)
  • Shipbuilding and Offshore Construction
  • Automotive Manufacturing

FAQ

The KP3992-364 is designed specifically for 3/64 inch (1.2 mm) diameter welding wire.

A knurled surface has small teeth that grip the wire, providing positive traction. This is ideal for flux-cored and metal-cored wires which are softer and can be crushed by smooth rolls if too much pressure is applied.

This is an idler roll, which is typically the non-driven, upper pressure roll in the wire feed assembly that presses the wire against the driven roll.

While it can physically feed solid wire, knurled rolls are not recommended for solid wire because the teeth can mar the surface, causing shavings to build up in the liner and contact tip. V-groove rolls are better for solid wire.

'Insul' stands for Insulated. This indicates the roll is designed to be electrically isolated from the mounting shaft or arm to prevent unwanted current flow through the feeder mechanism.

Idler rolls should be inspected regularly. If the knurling becomes worn down and smooth, or if the bearing/bushing shows signs of play, the roll should be replaced to maintain consistent feeding.

Yes, this is a genuine Lincoln Electric OEM replacement part, ensuring proper fit and performance with compatible Lincoln wire feeders.