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219794 - Miller Spoolmatic and XR Series Gun Insulator Tube

Packaging: 1 PER EA
$18.24/EA $12.81/1 PER EA only $12.81/EASave 30%

Usually ships within 3-5 business days

OVERVIEW

Keep Your Miller Gun Running Safely

If you are running a Miller Spoolmatic or an XR push-pull gun for aluminum jobs, you know that the equipment takes a beating. The front end of your gun is right in the heat zone, and over time, the outer insulation can get cracked, charred, or banged up. The Miller 219794 Outer Insulating Jacket is the direct replacement you need to get your gun back to factory safety standards. Don't risk arcing out on your workpiece or getting a shock because of a worn-out insulator.

This isn't just a piece of plastic; it's the shield that keeps the welding current where it belongs—in the wire. When you are welding aluminum, you are often dealing with high heat and reflective UV rays that can degrade inferior materials. Because this is a genuine Miller OEM part, it slides right onto your AlumaFeed, Spoolmatic, XR-A, or XR-W gun neck without any hassle. No trying to force it on or taping it up; it fits perfectly because it was made for your specific tool.

Why Replace Your Insulating Jacket?

Welding guns rely on insulation to separate the electrically hot contact tip and diffuser from the parts of the gun you might touch or rest against the table. A damaged jacket is a safety violation in many shops and a recipe for poor weld quality if it allows gas to leak or the nozzle to seat improperly. Swapping out an old, brittle jacket for a fresh 219794 is a quick maintenance task that protects your expensive equipment investment.

Whether you are fabricating aluminum boats, trailers, or doing heavy industrial repair, your Spoolmatic or XR gun is your lifeline. Keep a spare insulating jacket in your kit so you aren't stuck waiting for parts when you should be burning wire. This package contains one outer insulating jacket, ready to install.

Additional Information
Brand:Miller
Item:Insulator
Fits Which Model:Miller AlumaFeed, Spoolmatic, XR-A, XR-W
Packaging Description:1 per each

INCLUDED

  • 1 x Outer Insulating Jacket

APPLICATIONS

  • Aluminum Ship and Boat Building
  • Trailer Fabrication
  • Sign Manufacturing
  • Automotive Panel Repair
  • General Industrial Fabrication
  • Maintenance and Repair Operations (MRO)

FAQ

The Miller 219794 Outer Insulating Jacket is designed for AlumaFeed, Spoolmatic, XR-A, and XR-W welding guns.

Yes, this is a genuine Miller OEM replacement part, ensuring the same quality and fit as the original component.

It is made from a durable, high-temperature resistant composite material designed to withstand the heat and UV radiation of welding environments.

The jacket provides electrical insulation. If it becomes cracked or damaged, it can lead to electrical shorts, arcing against the workpiece, or safety hazards for the welder.

Inspect the jacket visually for deep scratches, cracks, burns, or missing pieces. If the underlying metal of the gun neck is visible or if the jacket feels brittle, it should be replaced.

No, this SKU (219794) includes only the Outer Insulating Jacket. O-rings, nozzles, and other consumables are sold separately.

This part is specific to the Miller aluminum push-pull and spool guns listed (AlumaFeed, Spoolmatic, XR series). It is likely not compatible with standard steel MIG guns like the MDX or M-series.