Skip to Main Content
Canadian
Canadian owned and operated

044750 - Miller .035 U-Groove Drive Roll Kit for 50 Series Feeders

Packaging: 1 PER EA
$482.65/EA $338.72/1 PER EA only $338.72/EASave 30%

Usually ships within 3-5 business days

OVERVIEW

Stop Fighting Your Wire Feeder

If you are welding aluminum, you know the headache of bird-nesting and erratic wire feeding. It usually happens at the worst possible time—right in the middle of a critical pass. The Miller 044750 Drive Roll Kit is the solution for welders running .035" aluminum wire on Miller 50 Series feeders. This isn't just a set of wheels; it's a complete upgrade to your feeding system designed to handle the specific frustrations of soft wire welding.

Standard drive rolls are designed for steel. They use a V-shape to grip the hard wire. When you use those same rolls on soft aluminum, they crush it. That flattened wire then drags inside your liner, causing friction, burn-backs, and the dreaded bird-nest at the feeder. This kit features U-Groove rolls. Think of them as a smooth track that guides the wire forward rather than biting into it. The U-shape grips the wire gently but firmly, ensuring it stays round and feeds smoothly all the way to the puddle.

This is a 4-roll kit, meaning you get four drive rolls to completely outfit your feeder. A 4-roll system is the gold standard for aluminum because it grabs the wire at four points, giving you double the traction without needing to crank down the tension knob. Less tension means less crushed wire and fewer feed problems. The kit also comes with the correct inlet and intermediate guides. These often-overlooked parts are crucial—they guide the flimsy aluminum wire straight into the rolls so it doesn't have a chance to buckle or kink.

Don't settle for "good enough" feeding that leaves you grinding out bad welds or clearing jams every twenty minutes. Equip your Miller feeder with the genuine 044750 kit and experience the difference that the right drive rolls make. It’s the professional choice for smooth, trouble-free aluminum MIG welding.

Additional Information
Brand:Miller
Wire Size:0.035"
Wire Type:Aluminum
2 Or 4 Roll:4-Roll
Packaging Description:1-per-ea
Fits Which Model:Miller 50 Series Feeders
Groove Type:U-Groove
Compatible Material:Aluminum, Soft Wires
System Type:4-Roll Drive System
Weight:1 lb

INCLUDED

  • 4 x .035" U-Groove Drive Rolls
  • 1 x Intermediate Wire Guide
  • 1 x Inlet Wire Guide

APPLICATIONS

  • Aluminum MIG Welding
  • Fabrication with Soft Alloys
  • Industrial Manufacturing
  • Automotive Aluminum Repair
  • Marine Fabrication

FAQ

This kit is designed specifically for .035 inch (0.9 mm) wire.

U-Groove rolls are designed for soft wires like aluminum. They grip the wire without deforming or shaving it, which prevents feeding issues and liner clogs.

No, this kit is specifically for Miller 50 Series wire feeders that utilize a 4-roll system.

The kit includes four U-groove drive rolls, one intermediate wire guide, and one inlet wire guide.

While physically possible, it is not recommended. V-Groove or V-Knurled rolls are better suited for solid and flux-cored steel wires to ensure proper traction.

Yes, this is a genuine Miller Electric OEM part, SKU 044750.

Proper guides are essential for soft wire to prevent buckling (bird-nesting) before the wire enters the drive rolls or the gun liner.

A 4-roll system provides more surface area for traction, allowing the user to use less tension pressure, which is critical for preventing deformation of soft aluminum wire.