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258541 - Miller .030-.035 Jump Liner Kit (5-Pack)

Packaging: 1 PER EA
$313.73/EA $220.91/1 PER EA only $220.91/EASave 30%

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OVERVIEW

Keep Your Feed Smooth with Miller Jump Liners

Every welder knows that a smooth wire feed is the backbone of a good weld. If your wire is dragging, stuttering, or bird-nesting, your bead profile suffers, and your frustration levels go through the roof. Often, the problem isn't your machine or your settings—it's the liner. Specifically, the section of the liner in the neck of your gun takes the most abuse because of the heat and the sharp angle. That's where the Miller 258541 Jump Liner Assembly comes in. Designed specifically for .030" to .035" wire, these jump liners are the perfect fix for refreshing the front end of your torch without the hassle of replacing the entire 15-foot liner.

This 5-pack is all about convenience and value. Instead of stripping your whole gun down, you can quickly swap out the jump liner in the neck, restoring that slick, low-friction path your wire needs to glide smoothly to the contact tip. This is especially useful if you are working in positions that require you to bend the gun neck frequently, which puts extra stress on the internal components. By keeping this kit in your toolbox, you ensure that a clogged or kinked neck liner never stops production for long.

Using genuine Miller parts like the 258541 ensures that you aren't fighting against poor fitment. These liners are cut to the right length and diameter to mate perfectly with your compatible Miller gun, preventing the gaps that cause wire shaving and micro-arcing inside the torch. Whether you are running solid steel wire in a shop or doing field repairs, having a fresh jump liner ensures consistent arc starts and stable feeding. Don't let a worn-out fifty-cent piece of metal ruin a critical weld; keep your maintenance up to date with this essential 5-pack.

Additional Information
Brand:Miller
Item:Liner
Wire Size:0.030" - 0.035"
Packaging:Pack of 5
Product Type:Jump Liner Assembly
Quantity:5 Pack
Compatibility:Miller MIG Guns
Packaging Description:1 PER EA

INCLUDED

  • (5) Jump Liner Assemblies (.030-.035 wire size)

APPLICATIONS

  • General MIG welding maintenance and repair
  • Replacement of worn neck liners in Miller MIG guns
  • Fabrication shops using .030-.035 solid or flux-cored wires
  • High-volume production environments requiring quick consumable changeovers

FAQ

A jump liner is a short liner segment located in the neck of the MIG gun. It allows for the replacement of the high-wear area in the neck without replacing the entire gun liner.

This jump liner assembly is designed for wire diameters ranging from .030 inches to .035 inches.

The Miller 258541 kit contains 5 jump liner assemblies.

Yes, this is a genuine Miller OEM product, ensuring compatibility and performance with Miller equipment.

You should replace the jump liner when you experience erratic wire feeding, increased resistance, or if the wire appears to be dragging specifically in the neck area.

While the size (.030-.035) may match some aluminum wires, jump liners for aluminum often require specific materials (like nylon or Teflon) to prevent shaving. Check your gun's manual to see if a steel or plastic jump liner is recommended for your specific aluminum setup.

No, this is only for the neck portion of the gun. The main liner runs from the feeder to the back of the neck/jump liner.

It fits Miller MIG guns designed to utilize a jump liner system. Consult your specific MIG gun's parts breakdown to confirm the part number 258541 is required.