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195201 - Miller XR-A Pistol Aluminum Drive Roll Kit .035

Packaging: 1 PER EA
$618.25/EA $433.88/1 PER EA only $433.88/EASave 30%

Usually ships within 3-5 business days

OVERVIEW

Smooth Aluminum Feeding for Your XR-A Pistol

Frustrated with bird-nests and erratic wire feeding when welding aluminum? The Miller 195201 Aluminum U-Groove Drive Roll & Accessory Kit is the solution you need to get your XR-A Pistol running like a dream. Welding aluminum requires a delicate touch, not just from the welder, but from the equipment itself. If you are trying to push soft .035" aluminum wire through your system with worn-out parts or the wrong type of drive rolls, you are fighting a losing battle. This kit is designed to refresh your wire feed path and optimize it specifically for aluminum applications.

The secret to this kit's effectiveness lies in the U-groove drive rolls. Unlike the sharp V-grooves used for steel, U-grooves gently grip the soft aluminum wire without squashing it. This means the wire stays round and feeds smoothly through the liner and contact tip. No more flattened wire getting stuck halfway down the gun! The kit also swaps out your metal inlet guides for high-quality nylon ones. This prevents the wire from scraping against metal edges, which stops aluminum shavings from clogging up your liner—a common cause of feed failure.

What's Inside the Box?

  • U-Groove Machine Drive Rolls: The primary drivers that protect your wire shape.
  • Nylon Wire Guides: To reduce friction and eliminate shaving.
  • Gun Drive Rolls: To ensure the 'pull' side of your system works in perfect sync.
  • Contact Tips: Fresh tips sized perfectly for .035" aluminum wire expansion.

Whether you are fabricating boat hulls, repairing trailers, or working on custom signage, downtime is money. Don't let a ten-dollar problem cause a thousand-dollar delay. By installing the Miller 195201 kit, you ensure that your XR-A Pistol delivers the consistent, reliable wire feeding you need to lay down perfect beads every time. It is a simple upgrade that makes a massive difference in your daily welding operations.

Additional Information
Brand:Miller
Wire Size:0.035"
Wire Type:Aluminum
Packaging Description:1 Per Ea
Compatible Model:XR-A Pistol
Drive Roll Style:U-Groove
Guide Material:Nylon
Kit Type:Drive Roll & Accessory Kit

INCLUDED

  • U-groove machine drive rolls
  • Nylon wire guides
  • Gun drive rolls
  • Contact tips

APPLICATIONS

  • Aluminum boat manufacturing and repair
  • Trailer fabrication
  • Automotive aluminum body work
  • Signage manufacturing
  • General industrial aluminum fabrication using XR-A systems

FAQ

This kit is specifically designed for .035 inch (0.9 mm) welding wire.

No, this kit features U-groove rolls and nylon guides which are specifically engineered for soft aluminum wire. Steel wire typically requires V-groove rolls and steel guides.

This kit is compatible with the Miller XR-A Pistol Grip push-pull gun.

U-groove rolls distribute pressure more evenly around the wire, preventing the deformation and flattening that often occurs with V-groove rolls on soft aluminum.

Nylon guides reduce friction and prevent the soft aluminum wire from scraping against metal surfaces, which eliminates shaving buildup in the liner.

Yes, the kit includes contact tips sized for .035 aluminum wire.

Yes, this is a genuine Miller Electric accessory kit, part number 195201.

Drive rolls and guides should be inspected regularly for wear. If you notice slipping, wire deformation, or inconsistent feeding, it is time to replace the kit.