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195202 - Miller .047 Aluminum U-Groove Drive Roll & Accessory Kit for XR-A Pistol

Packaging: 1 PER EA
$618.25/EA $433.88/1 PER EA only $433.88/EASave 30%

Usually ships within 3-5 business days

OVERVIEW

Keep Your Aluminum Welds Running Smooth

Aluminum welding can be a headache if your equipment isn't set up right. Birdnesting, burnbacks, and erratic feeding are often caused by worn-out or incorrect drive rolls. The Miller 195202 Aluminum Drive Roll and Accessory Kit is the fix you need for your XR-A Pistol. Designed specifically for running .047-inch aluminum wire, this kit takes the guesswork out of equipment maintenance. It’s not just a replacement part; it’s a complete tune-up in a box for your wire feeding system.

Why is this kit important? Aluminum wire is soft. If you use the wrong rollers, you crush the wire. Once the wire is flattened, it doesn't slide through the liner or the contact tip correctly, causing it to jam. This kit features U-groove drive rolls that are specially shaped to grip aluminum wire gently but firmly. They push the wire without deforming it, ensuring it stays round and feeds consistently. This means fewer stops to clear jams and more time actually welding.

The kit also comes with nylon wire guides and fresh contact tips. The nylon guides are crucial because they prevent the wire from dragging against metal surfaces, which can shave off tiny aluminum flakes. These flakes build up and clog your liner, killing your productivity. By switching to the nylon guides included in this kit, you keep the wire path clean and slippery. The fresh contact tips ensure you have a solid electrical connection for a smooth, hot arc.

Whether you are swapping wire sizes or just doing routine maintenance, the Miller 195202 kit is a must-have for anyone running an XR-A Pistol. Don't let a ten-dollar part cause a thousand-dollar delay. Keep this kit on your shelf or in your truck so you are always ready to weld aluminum with professional results. It includes everything you need: machine drive rolls, gun drive rolls, guides, and tips, all genuine Miller parts guaranteed to fit your rig perfectly.

Additional Information
Brand:Miller
Wire Type:Aluminum
Wire Size:3/64"
Packaging Description:1 Per Ea (1-per-ea)
Compatible Model:XR-A Pistol
Groove Type:U-Groove
Kit Components:Drive Rolls, Wire Guides, Contact Tips
Material Application:Aluminum

INCLUDED

  • U-groove machine drive rolls
  • Nylon wire guides
  • Gun drive rolls
  • Contact tips

APPLICATIONS

  • Aluminum fabrication and manufacturing
  • Marine and boat repair
  • Trailer manufacturing
  • Signage construction
  • Automotive customization
  • Industrial maintenance involving aluminum alloys

FAQ

This kit is designed specifically for the Miller XR-A Pistol Grip push-pull gun.

The kit is designed for use with .047-inch (approximately 1.2 mm) aluminum welding wire.

U-groove rolls are essential for aluminum because they grip the soft wire without deforming or flattening it, which prevents feeding issues.

The kit typically includes components for the entire feed path relevant to the system, including machine drive rolls, gun drive rolls, wire guides, and contact tips.

No, this kit is specifically designed for aluminum wire. Steel wire typically requires V-groove or knurled rollers and different guides.

Nylon guides reduce friction and prevent the shaving of soft aluminum wire, which helps keep the liner clean and ensures smooth feeding.

Yes, .047 inch is the decimal approximation for 3/64 inch wire, and the terms are often used interchangeably in the industry.

No, this kit is listed for the XR-A Pistol. The XR-Aluma-Pro series typically uses different consumable kits.