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44215X - Bernard 44215X Aluminum MIG Liner 15ft 3/64-1/16

Packaging: 1 of each
$51.08/ea $36.49/1 of each only $36.49/eaSave 29%

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OVERVIEW

Smooth Aluminum Feeding with the Bernard 44215X Liner

Welding aluminum can be a headache if you aren't using the right equipment. The soft nature of aluminum wire makes it prone to "bird-nesting" at the drive rolls or shaving inside the gun cable if it encounters any resistance. The Bernard 44215X Aluminum Liner is the solution to these common frustrations. Specifically engineered for 400 Amp Bernard MIG guns, this liner replaces the standard steel coil with a smooth, high-quality polymer tube. This material allows the wire to glide effortlessly from the feeder to the contact tip, eliminating the friction that causes feeding erraticism.

If you are running 3/64" or 1/16" aluminum wire, this is the liner you need. It comes ready to install at 15 feet in length but is easily customizable; simply lay it out next to your gun cable and trim the excess for a perfect fit. A well-fitted liner supports the wire along the entire path, preventing it from buckling under the pressure of the drive rolls. This is especially important when welding in out-of-position scenarios or when the cable is bent. Upgrading to a fresh 44215X liner can instantly improve your arc stability and weld bead appearance by ensuring a constant wire speed.

Don't let feed problems ruin your aluminum projects. Whether you are a professional fabricator or a serious hobbyist working on aluminum repairs, the difference a fresh polymer liner makes is night and day. This genuine Bernard part fits Q-Gun, S-Gun, and T-Gun models, restoring them to factory performance levels for aluminum applications. Keep a spare 44215X in your toolbox so you are always ready to switch over to aluminum or replace a dirty liner without halting your work. Experience smoother starts, fewer burnbacks, and cleaner welds with the right liner for the job.

Additional Information
Brand:Bernard
Item:Liner
Wire Type:Aluminum
Amperage:400 A
Length:15 ft
Wire Size:3/64", 1/16"
Packaging Description:1 per each
Material:Polymer/Polytetrafluoroethylene (Teflon)
Compatible Gun Series:Q-Gun, S-Gun, T-Gun, BTB MIG Guns
Liner Series:44 Series

INCLUDED

  • 1 x Bernard 44215X Aluminum Liner (15 ft)

APPLICATIONS

  • Aluminum MIG Welding
  • Marine and Shipbuilding
  • Automotive Aluminum Repair
  • Trailer Manufacturing
  • Sign Fabrication
  • General Aluminum Fabrication

FAQ

The Bernard 44215X is designed for aluminum wire diameters of 3/64 inch and 1/16 inch.

No, this polymer liner is specifically designed for soft wires like aluminum. Steel wire requires a steel wound liner and would quickly wear through this polymer material.

The liner is 15 feet long. It is designed to be trimmed to the correct length for your specific MIG gun cable.

It fits most standard Bernard MIG guns rated for 400 Amps, including the Q-Gun, S-Gun, T-Gun, and BTB series guns utilizing 44 series liners.

Aluminum wire is soft and easily shaved or buckled by the friction of a standard steel liner. This polymer liner reduces friction to prevent feeding issues and bird-nesting.

Remove the old liner, unroll the new 44215X, insert it into the gun cable from the back end, and trim any excess length at the front according to your gun's manual instructions.

Yes, this is a genuine Bernard replacement part, ensuring perfect fit and performance with your Bernard equipment.

Yes, consistent wire feeding is the best prevention for burnback. A fresh, low-friction liner ensures the wire speed remains constant, reducing the risk of the wire burning back to the tip.