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P44225 - Bernard Style 44225 MIG Liner .045-1/16 25ft

Packaging: 1 of each
$24.50/ea $17.50/1 of each only $17.50/eaSave 29%

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OVERVIEW

Stop Fighting Your Wire Feed

Is your MIG gun sputtering, surging, or burning back? Before you blame the machine or the wire, check your liner. The Bernard Style 44225 Liner is the affordable, heavy-duty fix you need to get back to laying smooth beads. Designed to fit the popular Bernard Q-Gun and S-Gun series, this liner handles the heavy stuff—.045" to 1/16" wire—without binding or dragging.

We know that in a busy shop, equipment takes a beating. Liners get clogged with copper dust, dirt, and shop grime, turning a smooth welding job into a frustrating battle. This replacement liner is built tough with a wound steel coil that resists kinking, even when you're dragging the cable around corners or over fixtures. It comes in a 25-foot length, which is perfect for those long-reach setups. If you are running a standard 15-foot gun, don't worry—this liner is easily trimmed. Just pull out the old one, slide this one in, mark it, and cut it to size. It’s better to have extra length you can cut off than to come up short.

Why choose this liner?

  • Universal Fit: Works with most Bernard-style guns found in fab shops across the country.
  • Heavy Wire Ready: Specifically sized for .045 and 1/16 wires, so it won't bind up like undersized liners.
  • Cost-Effective: Get the same performance as the big brand names without the premium price tag.

Don't let a $20 part ruin a day's worth of production. Keep a few of these 44225 liners in your toolbox. When the wire starts chattering, swap it out and feel the difference immediately. Smooth feeding means a stable arc, less spatter, and better-looking welds.

Additional Information
Brand:Bernard Style
Item:Liner
Wire Size:0.045" - 1/16"
Length:25 ft
Packaging Description:1 per each
Compatible Brand:Bernard
Gun Compatibility:Q-Gun, S-Gun, T-Gun, EZ Feed
Material:Steel
Amperage Rating:300A, 400A, 500A, 600A

INCLUDED

  • 1 x 44225 Bernard Style MIG Gun Liner (25 ft)

APPLICATIONS

  • Heavy Structural Steel Fabrication
  • Shipbuilding and Marine Repair
  • Automotive and Trailer Manufacturing
  • General Industrial Maintenance and Repair
  • Flux-Cored Arc Welding (FCAW)
  • Gas Metal Arc Welding (GMAW) with Mild Steel

FAQ

Yes, this is a 25-foot liner, but it can be trimmed to fit 10ft, 12ft, or 15ft guns. Simply install it and cut the excess length at the front of the gun according to the manufacturer's instructions.

This liner is designed for wire diameters of .045" (1.2mm), .052" (1.4mm), and 1/16" (1.6mm). Using it with significantly smaller wire (like .030") may cause erratic feeding.

No, this is a high-quality aftermarket replacement part manufactured to meet or exceed the specifications of the original Bernard 44225 liner.

Signs of a bad liner include erratic wire feeding, the wire slipping at the drive rolls, excessive burnback, or if the wire is difficult to push through the gun by hand when disconnected.

No. Steel liners are not recommended for aluminum wire as they can shave the soft aluminum, causing clogging. You should use a Teflon or polymer liner for aluminum applications.

This is the main conduit liner. Depending on your specific gun model (like some Q-Guns), you may have a separate jump liner in the neck, but this part replaces the main length of the cable liner.

Insert the liner through the back of the gun until it seats. At the front, measure the stick-out required (usually flush with the gas diffuser or sticking out slightly) and cut with sharp side cutters. File the cut end smooth to prevent wire snagging.