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415-45-01 - Tregaskiss 415-45-01 Polymer Liner for Aluminum .035-3/64 Wire, 6ft

Packaging: 1 of each
$78.90/ea $55.56/1 of each only $55.56/eaSave 30%

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OVERVIEW

Smooth Aluminum Feeding with Tregaskiss

If you have ever welded aluminum, you know the headache of a birdnest. You pull the trigger, the drive rolls spin, but the wire stops at the gun, tangling into a mess at the feeder. Often, the culprit is the wrong liner. The Tregaskiss 415-45-01 Aluminum Liner is your solution for frustration-free aluminum welding. Designed specifically for soft wires like 4043 and 5356, this polymer liner creates a slick, low-friction tunnel for your wire to glide through. Unlike steel liners that act like a file against soft aluminum, scraping off shavings that clog your tip, this polymer liner protects the integrity of the wire from the feeder to the puddle.

This particular liner is 6 feet long, making it perfect for specific short-cable setups or robotic equipment where precision is key. It handles wire sizes from .035" up to 3/64", covering the most common diameters used in aluminum fabrication. When your liner is doing its job, your arc is stable, your burns are clean, and you aren't stopping every twenty minutes to clear a jam. Using genuine Tregaskiss OEM parts means you don't have to worry about fitment issues; it slides right into your compatible Tregaskiss gun and seats perfectly.

Installation is straightforward, but attention to detail matters. When installing this polymer liner, ensure you have a sharp cutter to get a clean, flat cut without crushing the tube. A deformed end can cause drag right at the critical entry or exit points. Also, remember that aluminum expands when it gets hot, so following the manufacturer's guide on stick-out length inside the gun is crucial. Don't let a cheap or worn-out liner ruin your welds. Upgrade to the Tregaskiss 415-45-01 and experience the difference that a dedicated aluminum conduit makes. Whether you are fabricating boat hulls, fixing trailers, or running a production line, consistent wire feeding is the foundation of a good weld. Keep your shop running smoothly with high-quality consumables designed for the job.

Additional Information
Brand:Tregaskiss
Item:Liner
Wire Type:Aluminum
Wire Size:0.035", 3/64"
Length:6 ft
Material:Polymer
Compatible Brand:Tregaskiss
Product Type:MIG Gun Liner
Application:Aluminum Welding
Packaging Description:1 of each

INCLUDED

  • 1 x Tregaskiss 415-45-01 Polymer Liner (6 ft)
  • 1 x Installation Instructions

APPLICATIONS

  • Robotic aluminum welding cells requiring short cable assemblies
  • Manual MIG welding of aluminum structures (trailers, signage, marine)
  • Automotive manufacturing using aluminum chassis components
  • Aerospace ground support equipment fabrication
  • General fabrication involving 4000 or 5000 series aluminum alloys

FAQ

This liner is designed for aluminum wire diameters of 0.035 inches (0.9 mm) and 3/64 inches (1.2 mm).

No, this is a polymer liner specifically designed for soft aluminum wire. Using steel wire in a polymer liner will rapidly wear out the liner and may cause feeding issues. Use a steel wound liner for steel wire.

The liner is 6 feet (approximately 1.8 meters) long.

Aluminum is soft and can easily be shaved by the internal coils of a standard steel liner. Polymer liners reduce friction and prevent these shavings, which causes clogs and birdnesting.

Yes, this is a genuine Tregaskiss OEM part, ensuring correct fitment and material quality for Tregaskiss welding guns.

Use a sharp knife or a dedicated liner cutter to make a clean, square cut. Avoid using side cutters that might crush the tube, as this creates friction points.

If the liner is too long, it can be compressed when the gun is assembled, causing it to snake or kink inside the cable. This increases friction and leads to erratic wire feeding.

Liner assemblies typically include the necessary collet or O-ring for the back end, but verify the specific contents of the package or your gun's requirements, as some systems reuse the existing collet.