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M1509 - Miller Style Teflon Liner for .030-.035 Aluminum Wire

Packaging: 1 per ea
$81.84/ea $57.63/1 per ea only $57.63/eaSave 30%

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OVERVIEW

Smooth Feeding for Frustration-Free Aluminum Welding

If you are welding aluminum with a Miller MIG gun, you know the struggle of bird-nesting and erratic wire feeding. The Miller Style Teflon Liner (.030-.035) is your solution. Designed specifically to replace standard steel coiled liners, this Teflon conduit is the industry standard for running soft aluminum wire. Steel liners act like a file against soft aluminum, shaving off micro-particles that clog the gun and causing drag that leads to wire pile-ups at the drive rolls. This Teflon liner eliminates that friction, letting your wire glide smoothly right to the puddle.

This specific liner is sized perfectly for the common aluminum wire diameters of .030" and .035". Whether you are working on an aluminum truck bed, repairing a boat, or doing custom fabrication, this liner ensures your machine delivers wire consistently. Consistent wire speed means a stable arc, better penetration, and nicer-looking beads. It is designed to fit most standard Miller MIG guns (M-Series and compatible), making it an easy swap-out part for your existing torch.

Don't let equipment issues slow down your production. Converting your gun for aluminum takes just a few minutes, but using the right liner makes all the difference in the world. This liner is flexible yet durable, resisting the kinks that can happen in a busy shop environment. Remember to keep your gun cable as straight as possible when welding aluminum, even with a Teflon liner, to get the absolute best performance. Equip your torch with this high-quality consumable and stop fighting your wire feeder.

Additional Information
Item:Liner
Wire Type:Aluminum
Wire Size:0.030", 0.035"
Brand:Miller Style
Front End:Miller
Material:Polytetrafluoroethylene (PTFE)
Compatible Brand:Miller
Application:Aluminum Welding
Part Type:Conduit Liner
Packaging Description:1 per ea

INCLUDED

  • 1 x Teflon MIG Gun Liner (.030-.035)
  • O-Rings (if applicable for specific model fitment)

APPLICATIONS

  • Aluminum fabrication and repair
  • Automotive bodywork (aluminum panels)
  • Marine welding applications
  • Sign manufacturing
  • Aerospace component welding

FAQ

Aluminum wire is much softer than steel. A steel liner can scratch the aluminum, creating shavings that clog the liner, and the friction can cause the soft wire to buckle (bird-nest) at the drive rolls. Teflon reduces friction significantly, allowing smooth feeding.

It is not recommended. Steel wire is abrasive and will quickly cut into and wear out the soft Teflon material, leading to premature failure. Use steel wound liners for steel wire.

This specific liner is designed for wire diameters of .030 inches and .035 inches.

Remove the old liner, unroll the new Teflon liner, and slide it gently into the gun cable. Ensure it seats fully at the back end. You may need to trim the front end to the correct length as per your gun's manual, often requiring a specific stick-out length or compression.

It fits most standard Miller MIG guns (like the M-Series) that use a standard liner configuration. Always check your specific gun's manual for part number compatibility.

Yes, when welding aluminum, you should use U-groove drive rolls in your feeder in conjunction with this Teflon liner to prevent crushing the soft wire.

Change it whenever you notice increased resistance in wire feeding or if the liner becomes kinked or clogged with aluminum shavings. Regular inspection ensures consistent weld quality.