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M1441 - Miller M1441 Teflon Jump Liner for .030-.035 Aluminum Wire

Packaging: 1 PER EA
$44.73/EA $31.49/1 PER EA only $31.49/EASave 30%

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OVERVIEW

Optimize Your Aluminum MIG Gun with Miller M1441

Achieving the perfect aluminum weld requires more than just a good power source; it demands a flawless wire delivery system. The Miller M1441 Teflon Liner is a premium replacement part designed for the neck assembly of Miller Push-Pull MIG guns utilizing Centerfire consumables. This 4-inch liner segment is crafted from high-grade Teflon, a material chosen for its exceptional lubricity and heat resistance. It is specifically sized to accommodate .030-inch to .035-inch aluminum wire, providing the gentle support needed to prevent wire deformation during feeding.

Standard steel liners can scratch and snag soft aluminum wire, leading to micro-shavings that clog the liner and contact tip. The M1441 eliminates this issue by providing a smooth, non-abrasive conduit through the gooseneck of the gun. This is particularly important in Push-Pull systems where the wire is being synchronized between the feeder and the gun motor. A compromised neck liner can cause synchronization errors, burn-backs, and erratic arc starts. By installing a fresh M1441 liner, welders can restore the factory-spec performance of their equipment and ensure trouble-free operation.

Why Choose Genuine Miller Liners?

  • Perfect Fit: Engineered to exact tolerances for Miller 4-inch gun necks, ensuring no gaps where wire could buckle.
  • Centerfire Compatibility: Seamlessly integrates with Bernard/Miller Centerfire diffusers and tips.
  • Durability: High-quality Teflon resists wear and heat, providing a longer service life even under heavy duty cycles.

Keep your welding operation running smoothly with genuine Miller parts from Welders Supply. Whether you are repairing a specific gun or stocking up on preventative maintenance parts, the M1441 is the correct choice for .030-.035 aluminum wire setups in 4-inch push-pull assemblies.

Additional Information
Brand:Miller
Item:Liner
Wire Size:0.030", 0.035"
Wire Type:Aluminum
Packaging Description:1 per each
Material:Polytetrafluoroethylene (Teflon)
Length:4 in
Compatibility:Centerfire System, Push-Pull Guns
Application:Aluminum Welding

INCLUDED

  • 1 x Miller M1441 Teflon Neck Liner (.030-.035 Wire)

APPLICATIONS

  • Aluminum MIG Welding
  • Push-Pull Gun Maintenance
  • Automotive and Marine Fabrication
  • Sign Manufacturing
  • Thin Gauge Aluminum Welding

FAQ

Teflon liners are used primarily for soft wires like aluminum. They reduce friction significantly compared to steel liners, preventing the wire from buckling, shaving, or bird-nesting inside the gun.

While it physically fits, it is not recommended. Steel wire is abrasive and will quickly wear out the soft Teflon material. Use steel coil liners for steel wire.

It indicates that this liner is designed for a 4-inch neck (gooseneck) on a Push-Pull (PP) welding gun.

For aluminum welding, it is best practice to inspect the liner whenever you change the wire spool or if you notice feeding resistance. If the liner is dirty, kinked, or clogged with shavings, it should be replaced immediately.

No, the M1441 is specifically sized for .030 to .035 inch wire. Using larger wire may cause jamming. For .045 wire, you would typically need a different part number with a larger internal diameter.

Yes, the M1441 is designed to work within the Centerfire consumable system found on many Miller and Bernard guns.

Yes, Teflon liners often need to be trimmed to the exact length required by your specific gun setup. Always use a sharp blade to ensure a clean cut without crushing the tube.