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230235 - Miller .030-.035 Teflon Jump Liner for XR-Aluma-Pro

Packaging: 1 PER EA
$85.78/EA $60.41/1 PER EA only $60.41/EASave 30%

Usually ships within 3-5 business days

OVERVIEW

Smooth Feeding for Tough Aluminum Jobs

If you are welding aluminum with a Miller XR-Aluma-Pro or Pistol-Pro gun, you know that feed problems can ruin your day. The Miller 230235 Teflon Liner is the specific replacement part you need for the head tube (neck) of your gun when running .030 to .035 aluminum wire. Aluminum wire is soft and unforgiving; if it hits a snag or a rough spot in the liner, it buckles, shavings build up, and your arc starts sputtering. This liner is made from pure Teflon to make sure that wire slides through the bend in your gun's neck with zero resistance.

This isn't the long liner that goes all the way back to the feeder; this is the short, 6-inch "jump" liner that lives inside the gooseneck. That bend is exactly where most feed problems happen. Over time, heat and the constant friction of the wire can wear out the inside of the liner or cause it to get clogged with aluminum oxide and shavings. Swapping out this liner is a quick fix that can instantly restore the buttery-smooth feeding you expect from your push-pull gun. It is designed to work perfectly with the Centerfire front-end parts on your Miller gun.

Don't let a worn-out $10 part cost you hours of frustration and rework. Keep a few of these Miller 230235 liners in your toolbox. When you notice your wire speed fluctuating or you feel drag in the gun, pop the neck open and replace the liner. It’s a simple maintenance step that keeps your puddles wet, your beads flat, and your production moving. Whether you are building boat hulls, trailers, or signage, this Teflon liner helps you lay down perfect aluminum welds every time.

Additional Information
Brand:Miller
Item:Liner
Wire Size:0.030", 0.035"
Wire Type:Aluminum
Packaging Description:1 per each
Material:Polytetrafluoroethylene (Teflon)
Length:6 in
Compatible Series:XR-Aluma-Pro, XR-Pistol-Pro, Centerfire

INCLUDED

  • 1 x Teflon Head Tube Liner (.030-.035 Wire)
  • Installation Instructions

APPLICATIONS

  • Aluminum fabrication and manufacturing
  • Shipbuilding and marine repair
  • Automotive and trailer manufacturing
  • Signage and architectural metalwork
  • Aerospace component welding

FAQ

The Miller 230235 is approximately 6 inches long, designed specifically for the head tube or neck section of the gun.

While physically possible, Teflon liners are specifically designed for soft wires like aluminum. Using steel wire in a Teflon liner can cause rapid wear and is not recommended.

This liner is primarily designed for Miller XR-Aluma-Pro and XR-Pistol-Pro push-pull guns utilizing the Centerfire consumable system.

Teflon has a much lower coefficient of friction, which is essential for feeding soft aluminum wire without shaving or buckling.

It depends on usage, but if you experience erratic feeding or notice aluminum shavings building up at the contact tip, it is time to inspect and likely replace the liner.

In most cases, the liner is supplied at the correct length for the standard head tubes, but always consult your gun's manual for specific installation instructions regarding stick-out.

No, this specific part number (230235) is rated for .030 to .035 wire. You would need a different liner with a larger inner diameter for thicker wires.

No, this is only the jump liner for the gun's neck. The main conduit liner is a separate component that runs from the feeder to the back of the gun.