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M1435 - Miller M1435 Teflon Jump Liner for Aluminum Wire .047-.062

Packaging: 1 PER EA
$46.25/EA $32.57/1 PER EA only $32.57/EASave 30%

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OVERVIEW

Stop Fighting Your Aluminum Wire Feed

If you weld aluminum, you know the struggle: the wire stops feeding, it bird-nests at the feeder, or it surges and burns back at the tip. Often, the problem isn't your machine—it's the friction in the gun's neck. The Miller M1435 Teflon Liner is the fix you need. Designed specifically for the gooseneck of your MIG gun, this 8-inch jump liner replaces the standard steel coil that ruins soft aluminum wire.

Aluminum wire is soft and easily shaved by rough surfaces. When aluminum shavings build up in a steel liner, they clog the path and stop the wire dead. This Teflon liner is slick and smooth, allowing 3/64" (.047) and 1/16" (.062) wires to slide through the bend in your torch without dragging or shaving. This means less downtime clearing jams and more time laying down beads.

This liner is compatible with guns using the Fastip system and is incredibly easy to install. Simply remove the old liner from the neck assembly and slide this Teflon replacement in. It is an essential upgrade for anyone converting a standard MIG gun for aluminum work or replacing a worn-out liner in a dedicated aluminum setup. Don't let feed issues slow down your production; keep your arc smooth and steady with the right liner for the job.

Why You Need This Liner

  • Smooth Feeding: Teflon material eliminates the friction that causes aluminum wire to buckle.
  • Perfect Fit: 8-inch length is pre-sized for specific gun necks, saving you measuring and cutting time.
  • Versatile Size: Handles the two most common aluminum wire sizes (3/64" and 1/16").
  • Cleaner Welds: Prevents metal shavings from entering the weld pool.
Additional Information
Brand:Miller
Item:Liner
Wire Size:0.047" - 0.062"
Length:8 in
Wire Type:Aluminum
Material:Polytetrafluoroethylene (Teflon)
Compatible System:Fastip
Liner Type:Neck Liner, Jump Liner
Packaging Description:1 PER EA

INCLUDED

  • 1 x Miller M1435 Teflon Neck Liner (8-inch)

APPLICATIONS

  • Aluminum MIG Welding (GMAW)
  • Fabrication of aluminum structures
  • Automotive and marine repair
  • Industrial manufacturing using 4043 or 5356 alloys
  • Push-pull gun maintenance

FAQ

The M1435 liner is designed for wire diameters ranging from .047 inches (approx. 3/64") to .062 inches (1/16").

This is a neck liner (or jump liner), designed to fit specifically inside the curved gooseneck of the welding gun, rather than running the full length of the cable.

While physically possible, Teflon liners are not recommended for steel wire as the harder steel can wear out the soft Teflon quickly. Steel liners are better suited for steel wire.

Teflon has a very low coefficient of friction and is non-abrasive, preventing the soft aluminum wire from shaving or binding as it passes through the gun.

Yes, the M1435 is a Miller part number, ensuring compatibility with Miller Fastip systems and specific gun models.

Neck liners should be inspected regularly. If you experience erratic feeding or notice wire shaving, the liner may be clogged or worn and should be replaced immediately.

Yes, it works excellently with both 5356 (stiffer) and 4043 (softer) aluminum alloys within the specified diameter range.

It is listed for use with systems utilizing the Fastip configuration and requiring an 8-inch neck liner.