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1770035 - Miller MDX-250 MIG Gun 10ft AccuLock System

Packaging: 1 per ea
$1,003.69/ea $706.76/1 per ea only $706.76/eaSave 30%

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OVERVIEW

Experience Unmatched Comfort and Precision

Welding is a demanding craft, and the tool in your hand dictates the quality of your day and your work. The Miller MDX-250 MIG Welding Gun (10 ft) is designed with a simple philosophy: the best welding gun is the one you never have to think about. It features a highly engineered ergonomic handle with durable rubber overmolding that provides a secure, non-slip grip. This design minimizes hand tension, allowing you to maintain steady control over the puddle for longer periods. Coupled with a rear ball-and-socket swivel, the gun offers a freer range of motion, preventing the heavy cable from twisting your wrist or dragging against your movements. This reduction in physical fatigue translates directly to better weld quality and a more comfortable work day.

Frustration with wire feeding is a thing of the past thanks to the AccuLock™ MDX technology. If you have ever struggled with erratic wire feeding, chatter, or burnbacks caused by a misaligned liner, you will appreciate the genius of this system. The liner loads from the front and locks into place at both ends of the gun, automatically aligning with the contact tip and power pin. There are no set screws to tighten and no guessing games when trimming the liner—it trims flush with the power pin every single time. This flawless alignment ensures the wire glides smoothly from the feeder to the workpiece, giving you a consistent arc that responds instantly to your technique.

The MDX-250 is not just comfortable; it is powerful. Rated for 250 amps, it handles heavy-duty jobs with ease. The tapered mating surfaces between the AccuLock contact tip and the gas diffuser ensure maximum electrical conductivity and efficient heat transfer, keeping your consumables cooler and lasting longer. Whether you are working on an auto body project, structural fabrication, or general repairs, this gun delivers the performance you expect from Miller. It is fully compatible with popular machines like the Millermatic 252 and 255, making it the perfect upgrade for your setup. Stop fighting your equipment and start enjoying the weld with the MDX-250.

Additional Information
Brand:Miller
Amperage:250
Length:10 ft
Back End:Miller
Wire Size:0.030", 0.035"
Cooling Method:Air Cooled
Duty Cycle:100% (CO2), 60% (Mixed Gas)
Consumable Series:AccuLock MDX
Handle Type:Ergonomic with Rubber Overmolding
Cable Strain Relief:Rear Swivel
Process:MIG (GMAW), Flux-Cored Arc Welding (FCAW), Pulsed MIG (GMAW-P)
Packaging Description:1 per ea

INCLUDED

  • 1 x Miller MDX-250 MIG Welding Gun (10 ft)
  • 1 x AccuLock MDX Contact Tip .030 in
  • 1 x AccuLock MDX Contact Tip .035 in
  • 1 x AccuLock MDX Nozzle
  • 1 x AccuLock MDX Diffuser
  • 1 x Installed Liner (.030-.035 in)
  • 1 x Owner's Manual

APPLICATIONS

  • General Metal Fabrication
  • Maintenance and Repair Operations (MRO)
  • Automotive Body and Restoration
  • Farm and Ranch Welding
  • Structural Steel Fabrication
  • Light Industrial Manufacturing
  • Shipbuilding and Marine Repair

FAQ

The MDX-250 is compatible with Millermatic® 212 Auto-Set™, 252, and 255, as well as Multimatic® 200 and 255 welders. It serves as a direct replacement for the legacy Miller M-25 gun.

Yes, the gun comes ready to weld with .030-.035 inch wire. It includes AccuLock™ MDX contact tips, a nozzle, a diffuser, and a pre-installed liner.

The AccuLock liner loads from the front of the gun and locks at both the front and back. This ensures concentric alignment with the contact tip and eliminates the need for measuring when trimming the liner.

Yes, the MDX-250 features increased copper content in the cable, ensuring reliable performance with CV and pulse waveforms, provided the power source supports pulse welding.

The gun is rated at 100% duty cycle at 250 Amps when using CO2 shielding gas, and 60% duty cycle at 250 Amps when using mixed gases.

While the MDX-250 comes with AccuLock MDX consumables, it is compatible with AccuLock S consumables if you wish to standardize inventory across Bernard BTB or Clean Air guns.

The ball-and-socket rear swivel provides a freer range of motion for the cable, reducing the strain on the welder's wrist and minimizing fatigue during extended welding sessions.

To change wire sizes, you simply need to swap the contact tip and the liner to match your desired wire diameter (e.g., changing from .035 to .045).

CATALOGUE & SPEC SHEETS

Spec Sheet