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Miller 128535 Slip-On MIG Nozzle 0.545" (Pack of 2)

$57.22/EA $80.58/2 PER EA only $40.29/EASave 30%

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OVERVIEW

Miller 128535 Replacement MIG Nozzles (2-Pack)

Maximize the performance of your Miller MIG gun with the Miller 128535 Nozzle, available in a value-packed set of two. This consumable is a critical component for maintaining the integrity of your gas shield during the Gas Metal Arc Welding (GMAW) process. Featuring a 0.545-inch orifice, this nozzle directs shielding gas in a laminar flow over the weld puddle, significantly reducing porosity and ensuring clean, high-quality welds.

The 128535 utilizes a slip-type interface, which is preferred by many professionals for its simplicity and maintenance advantages. In the harsh environment of welding, spatter buildup and thermal cycling can ruin threaded connections. The slip-on style bypasses this problem entirely, allowing for quick cleaning and tip changes. It is compatible with a broad range of Miller MIG guns, including the popular M-25 gun found on many Millermatic machines. The nozzle also includes a built-in insulator to protect the gooseneck and prevent short circuits.

Durability is key in welding consumables, and Miller delivers with robust copper construction. The smooth exterior finish helps resist spatter adhesion, making it easier to clean with standard MIG pliers or nozzle dip. Regular inspection and replacement of your nozzle are essential for consistent arc performance; a deformed or clogged nozzle can lead to turbulent gas flow and weld defects. Stock up with this 2-pack to ensure your welding projects are never interrupted by worn-out front-end parts.

Technical Specifications:

  • Orifice Diameter: 0.545 inches
  • Connection Style: Slip-On
  • Material: Copper alloy
  • Compatibility: Miller M-Series (M-10, M-15, M-25, M-40)
Additional Information
Brand:Miller
Item:Nozzle
Packaging:Pack of 2
Orifice Size:0.545"
Connection Type:Slip-on
Material:Copper
Compatible Series:M-Series, M-10, M-15, M-25, M-40
Packaging Description:2 PER EA

INCLUDED

  • 2 x Miller 128535 Slip Type Nozzles (0.545" Orifice)

APPLICATIONS

  • General Fabrication
  • Automotive Repair
  • Light to Medium Industrial Welding
  • Maintenance and Repair Operations (MRO)
  • Farm and Ranch Welding

FAQ

This nozzle is designed for Miller M-Series MIG guns, including the M-10, M-15, M-25, and M-40 models commonly found on Millermatic welders.

The Miller 128535 is a slip-on type nozzle. It does not have threads, allowing for easy removal and installation.

The orifice diameter is 0.545 inches, which is a standard size for general-purpose MIG welding.

This product is sold as a package of 2 nozzles.

The nozzle is made of high-quality copper to withstand high heat and resist spatter adhesion.

The Miller 128535 typically works with the standard gas diffuser and insulator setup found on M-Series guns; the nozzle itself slides over the diffuser/insulator assembly.

You can use MIG pliers to scrape out spatter from the inside, or use anti-spatter nozzle dip to prevent adhesion.

Replace the nozzle if the orifice becomes deformed, if spatter buildup cannot be removed and obstructs gas flow, or if the insulation is damaged.