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4477-564 - Bernard Power Pin Tip for Miller Feeders (.052-5/64 Wire) - 10 Pack

Packaging: 10 per pkg
$15.23/ea $121.60/10 per pkg only $12.16/eaSave 20%

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OVERVIEW

Optimize Your MIG Gun Performance

Troubleshooting wire feeding issues often leads back to the connection point between the feeder and the gun. The Bernard 4477-564 Power Pin Tip is the replaceable interface designed for Miller-style connections, specifically tailored for larger wire sizes between .052" and 5/64". When welding with thicker wires, the drag and friction increase significantly; having a pristine, correctly sized guide tip is paramount to preventing feed stoppages and liner clogging caused by metal shavings.

This 10-pack of power pin tips allows weld shops to maintain a proactive maintenance schedule. The tip screws into the back end of the power pin (the brass block that inserts into the welder). Its primary function is to guide the wire from the drive rolls into the gun liner concentrically. If this tip becomes grooved or clogged, it creates drag that strains the drive motor and causes arc instability. The Bernard 4477-564 is precision-drilled to offer the perfect clearance for the specified wire range, ensuring low-friction feeding.

Compatible with Bernard MIG guns set up for Miller feeders, this part is a staple for heavy industrial welding. It is often overlooked during routine maintenance but is essential for the smooth operation of flux-cored and metal-cored welding processes often associated with these wire diameters. Ensure your equipment runs at peak efficiency by replacing worn inlet tips with these high-quality Bernard replacements.

Technical Specifications

  • Part Number: 4477-564
  • Wire Compatibility: .052 inch (1.4 mm) to 5/64 inch (2.0 mm)
  • Connection: Threaded for Miller Power Pins
  • Material: High-grade copper alloy
  • Quantity: 10 per package
Additional Information
Brand:Bernard
Item:Power Pin
Wire Size:0.052" - 5/64"
Packaging Description:10 in a pack
Fits Which Model:Miller
Product Type:Power Pin Tip
Compatibility:Miller Style Power Pins
Wire Diameter Range:0.052 in., 5/64 in.

INCLUDED

  • 10 x Bernard 4477-564 Power Pin Tips

APPLICATIONS

  • Heavy Industrial Manufacturing
  • Structural Steel Welding
  • Shipbuilding
  • Railcar Fabrication
  • General Fabrication using .052-5/64 wire

FAQ

This power pin tip is designed for wire diameters ranging from .052 inches up to 5/64 inches.

No, this specific tip (4477-564) is designed for Miller-style power pins. You would need a different tip for Lincoln power pins.

The Bernard 4477-564 is sold as a package of 10 tips.

It screws into the back end of the power pin, which is the part of the gun cable that plugs into the wire feeder.

A worn tip can cause wire shaving, increased friction, and feeding issues. Replacing it ensures smooth wire entry into the liner.

It is not recommended. Using .035 wire in a tip sized for .052-5/64 may cause the wire to wander, leading to poor feeding alignment.

Yes, this is a genuine Bernard product designed for their MIG gun systems.