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251482 - Miller 3/64 Aluminum U-Groove Drive Roll - Polished

Packaging: 1 PER EA
$179.08/EA $125.68/1 PER EA only $125.68/EASave 30%

Usually ships within 3-5 business days

OVERVIEW

Smooth Aluminum Feeding with Miller 251482

Welding aluminum requires attention to detail, and your wire feeding system is the first line of defense against frustration. The Miller 251482 Drive Roll is expertly crafted to handle the unique challenges of 3/64-inch aluminum wire. If you have struggled with bird-nesting, erratic feeding, or clogged liners caused by metal shavings, switching to the correct drive roll is the solution. This roll features a Polished U-Groove design that cradles soft aluminum wire, delivering a steady feed without the biting action that damages the wire surface.

Why Choose Polished U-Groove?
Standard drive rolls can crush soft aluminum or shave off tiny pieces of metal as the wire passes through. These shavings accumulate in your gun liner and contact tip, leading to friction and eventual failure. The Miller 251482 is polished to a high shine, ensuring the wire glides through the feeder while still receiving the necessary push force. This results in a stable arc, cleaner welds, and significantly less frustration during long welding sessions.

Genuine Miller Quality
Don't compromise your equipment's performance with generic parts. This genuine Miller replacement part is built to the exact specifications of your Miller wire feeder or gun system. Whether you are fabricating aluminum boat hulls, repairing trailers, or performing custom automotive work, this drive roll helps you achieve professional results. It is designed for 3/64" wire, one of the most common diameters for structural aluminum welding. Ensure your setup is optimized for success with the right drive rolls from Welders Supply.

Additional Information
Brand:Miller
Wire Size:3/64"
Wire Type:Aluminum
Packaging Description:pack-of-1
Groove Type:Polished U-Groove
Compatible Wire Material:Aluminum
Wire Diameter:3/64 in
Component Type:Drive Roll

INCLUDED

  • (1) Polished U-Groove Drive Roll (3/64 in)

APPLICATIONS

  • Aluminum MIG Welding
  • Industrial Fabrication
  • Automotive Repair
  • Marine Manufacturing
  • Sign Fabrication

FAQ

This drive roll is designed specifically for aluminum wire. The U-groove shape prevents the soft wire from being deformed or crushed during feeding.

It is not recommended. Steel wire typically requires a V-groove drive roll for optimal traction. Using a U-groove on steel may result in slippage.

The polished finish reduces friction and prevents the drive roll from shaving off small particles of aluminum, which can clog the liner and contact tip.

This roll is sized for 3/64 inch (approximately 1.2 mm) welding wire.

This item is sold as a single drive roll (Package of 1).

V-knurled rolls have teeth that dig into the wire, which is great for flux-cored wire but destroys soft aluminum. U-grooves use surface area friction to push the wire without damaging it.

Yes, this is a genuine Miller Electric OEM replacement part, SKU 251482.

It fits specific Miller wire feeders and push-pull guns designed for this roll style (often XR series). Please verify your machine's parts manual for compatibility.