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10271398 - Tweco SG200REB-12 Spool Gun for ESAB Rebel Welders

Packaging: pack of 1
$1,602.21/ea $1,162.04/pack of 1 only $1,162.04/eaSave 27%

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OVERVIEW

Unlock Aluminum Welding Capabilities with Your Rebel

Take your ESAB Rebel welder to the next level with the Tweco SG200REB-12 Spool Gun. If you have ever struggled with "bird-nesting" while trying to push soft aluminum wire through a standard MIG torch, this spool gun is the solution you have been waiting for. By mounting the wire spool directly on the gun, the distance the wire travels is minimized to just a few inches, guaranteeing smooth, consistent feeding for aluminum, silicon bronze, and even stainless steel applications.

Designed with the welder's convenience in mind, the SG200REB-12 features true plug-and-play technology. Simply plug the 8-pin connector into the front of your Rebel 205, 235, or 285, and the machine automatically detects the gun, switching into Spool Gun mode instantly. There is no need to open the machine to flip switches or get lost in digital menus. The 12-foot lead gives you the freedom to move around large workpieces, such as trailers, boat hulls, or automotive frames, without dragging the welder with you.

Comfort and durability are at the heart of the design. The ergonomic pistol grip reduces hand fatigue during long welding sessions, while the clear spool cover lets you monitor your wire supply at a glance so you are never caught empty in the middle of a bead. The heavy-duty drive motor delivers reliable torque, and the adjustable pressure lever allows you to fine-tune the tension for different wire types. This complete package arrives in a rugged carrying case, fully stocked with spare contact tips, a gas diffuser, and a nozzle, so you are ready to lay down perfect welds the moment it arrives.

Additional Information
Brand:Tweco
Amperage:200
Length:12 ft
Wire Size:0.035" - 0.045"
Front End:Tweco
Torch Type:Spool Gun
Connection Type:8-Pin Amphenol (Direct Connect)
Duty Cycle:60% @ 200A
Cooling Method:Air Cooled
Spool Capacity:4 inch (102mm)
Wire Diameter Capacity:0.023" - 0.045"
Weight:2.90 kg
Packaging Description:pack of 1
Back End:Tweco
Amps:200amp

INCLUDED

  • Tweco SG200REB-12 Spool Gun (12 ft leads)
  • Carrying Case
  • 2 x 11 Series Contact Tips (0.035" / 0.9mm)
  • 3 x 11 Series Contact Tips (0.045" / 1.2mm)
  • 1 x 51 Series Gas Diffuser
  • 1 x 21-50F Nozzle
  • Jump Liners (Steel & Teflon)
  • Operation/Installation Manual

APPLICATIONS

  • Aluminum Fabrication and Repair
  • Automotive and Auto Body Restoration
  • Trailer Manufacturing and Repair
  • Sign Manufacturing
  • Stainless Steel Welding
  • Silicon Bronze Brazing
  • Marine Maintenance

FAQ

The Tweco SG200REB-12 is designed specifically for the ESAB Rebel EMP 205ic, EMP 235ic, and EMP 285ic welders. It also fits the Rustler EM 280 PRO.

No, it connects directly to the front of the machine using an 8-pin Amphenol connector and does not require any internal adapters or switch changes.

The gun is rated for 200 Amps at a 60% duty cycle.

It accepts standard 4-inch (102mm) diameter spools, typically 1 lb for aluminum or 2 lbs for steel/stainless.

It uses standard Tweco 11 Series contact tips, 51 Series gas diffusers, and 21-50F nozzles.

Yes, while it is ideal for aluminum, it is also excellent for running mild steel, stainless steel, and silicon bronze wires.

The spool gun comes with a 12-foot (3.7 meter) cable assembly.

Yes, the product includes a durable carrying case along with a starter kit of consumables.