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10271399 - Tweco SG200REB-25 Spool Gun for ESAB Rebel Welders, 200A, 25ft Cable

Packaging: pack of 1
$2,815.88/EA $2,042.31/pack of 1 only $2,042.31/EASave 27%

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OVERVIEW

Tweco 200A Spool Gun for ESAB Rebel Welders - 25ft Reach

Unlock the full aluminum welding potential of your ESAB Rebel welder with the Tweco SG200REB-25 Spool Gun. This high-performance accessory (SKU: 1027-1399) is built to deliver professional results for fabricators working with aluminum, stainless steel, and silicon bronze. It is directly compatible with the ESAB Rebel EMP 205ic AC/DC, EMP 235ic, and EMP 285ic machines. The unit features a specialized 8-pin connector that interfaces directly with the welder's control circuitry, enabling an intelligent auto-detect function. Once plugged in, the Rebel automatically configures itself for spool gun operation, saving you valuable setup time.

The SG200REB-25 is designed to handle the rigors of industrial environments while providing the finesse needed for precision aluminum work. Standard MIG guns often struggle to push soft aluminum wire through long liners, leading to bird-nesting and erratic arcs. This spool gun eliminates those issues by pulling the wire from a canister mounted directly on the gun. It accommodates standard 4-inch (1lb aluminum or 2lb steel) spools and features a clear spool cover, allowing the operator to monitor wire supply at a glance without interrupting the workflow.

Rated at 200 Amps at a 60% duty cycle, this gun provides ample power for medium-to-heavy fabrication tasks. The 25-foot lead offers significant freedom of movement, making it an excellent choice for automotive repair, sign fabrication, and marine maintenance where access can be difficult. The handle is impact-resistant and ergonomically shaped to reduce hand fatigue during long welding sessions. The package comes complete with a hard-shell carrying case for safe storage and transport, along with a set of Tweco 11-series contact tips and 21-series nozzles, ensuring you have the necessary consumables to start welding immediately.

Why Choose the SG200REB-25?

  • Reliability: Proven Tweco design with a heavy-duty drive motor.
  • Convenience: 25ft reach allows welding far from the power source.
  • Versatility: Handles Aluminum, Stainless, and Mild Steel wires.
  • Integration: Seamless auto-detect with ESAB Rebel technology.
Additional Information
Brand:Tweco
Amperage:200
Length:25 ft
Wire Size:0.035" - 0.045"
Process:MIG (GMAW)
Torch Type:Spool Gun
Duty Cycle:60% @ 200A
Cooling Method:Air-cooled
Connection Type:8-pin Amphenol, Direct Connect
Compatible Models:ESAB Rebel EMP 205ic, ESAB Rebel EMP 235ic, ESAB Rebel EMP 285ic
Spool Capacity:4 inch (102mm), 1 lb Aluminum, 2 lb Steel
Packaging Description:pack of 1

INCLUDED

  • Tweco SG200REB-25 Spool Gun with 25ft (8m) Lead
  • 2 x Contact Tips (11 Series, .035")
  • 3 x Contact Tips (11 Series, .045")
  • 1 x Gas Diffuser (51 Series)
  • 1 x Nozzle (21-50F)
  • Jump Liners (Steel & Teflon)
  • Carrying Case

APPLICATIONS

  • Aluminum Boat Repair and Fabrication
  • Trailer Manufacturing and Repair
  • Automotive Body Work
  • Sign Fabrication
  • General Maintenance and Repair (MRO)
  • Stainless Steel Fabrication
  • Silicon Bronze Brazing

FAQ

The Tweco SG200REB-25 is specifically designed for the ESAB Rebel series, including the Rebel EMP 205ic AC/DC, Rebel EMP 235ic, and Rebel EMP 285ic.

This spool gun is rated at 200 Amps at a 60% duty cycle using CO2 or mixed shielding gases.

It can handle wire diameters from 0.023" (0.6mm) up to 0.045" (1.2mm). It comes ready to weld with 0.035" and 0.045" tips included.

No, it plugs directly into the front of compatible ESAB Rebel welders and uses the machine's internal power and control, featuring auto-detect technology.

It uses standard Tweco 11-Series contact tips, 51-Series gas diffusers, and 21-Series nozzles.

The gun comes with a 25-foot (8-meter) cable assembly, providing extended reach for large projects.

Yes, while excellent for aluminum, it can also feed mild steel, stainless steel, and silicon bronze wires using 4-inch spools.

The package includes the spool gun with 25ft lead, a carrying case, contact tips (qty 5), a nozzle, a diffuser, and jump liners.